CNC-PBDU (pancake Batter Dispenser Unit)

July 1, 2011 by Mike Szczys 11 Comments

Flapjacks taste infinitely better when they’re machine-made. Well, that’s true for [Mexican Viking] who built an automatic pancake maker to the delight of his family.

Obviously, the building material of choice is Lego. The machine consists of a base with two linear gears on either side. A gantry is held high above this base, travelling upon geared towers to either side. The writing nozzle, fashioned out of ketchup bottles, can move back and forth along this gantry for a full range of motion along the X and Y axes. Lego pneumatic pumps supply pressurized air which forces the batter out of the bottle reservoir. This dispensing system is extremely clever and worth reading a bit more about. But if you just want us to make with the good stuff, you can see it grilling up pancakes in the video after the break.

The only thing missing is automatic flipping.

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3 Axis Plotter Made From Spare Parts

June 23, 2011 by Jeremy Cook 15 Comments

The plotter featured above was, according to the author, made almost entirely of salvaged parts. In addition to what he had accumulated, only $20 in parts was needed to complete this build. Pretty good considering the thousands of dollars that a new plotter goes for.

Control of all axes is accomplished using unipolar stepper motors. In this case only one unipolar motor was available along with two bipolar motors. [Lovro] actually hacked these into a unipolar setup to save costs on the build.

Mach3 control software along with a parallel port is used to control the steppers. A similar “junk” setup could be used to power a CNC mill or laser engraver, so think twice before tossing that old printer in the trash! Check out the video of this plotter in action after the break! Also, see this hack for a similar laser engraving machine using Mach3 control software. Continue reading “3 Axis Plotter Made From Spare Parts” →

Tripod CNC Plotter

June 16, 2011 by Jeremy Cook 26 Comments

Although some may have heard of a machine like this, the CNC tripod remains an unknown machine to many in the engineering word. This particular machine is set up as a plotter, drawing incredibly straight lines, shapes, and letters.

The machine appears to have 6 servo motors, 3 working as pairs. This would simplify control and allows the pen to be held at a perpendicular angle to the paper. Once could envision this being used with, instead of a pen, a spindle and mill. Instead of the traditional movement of a CNC mill or router, this could be used to cut out complex shapes.

Additionally, if the servos were not driven in 3 tandem pairs, but were all controlled independently, it should be possible to twist the tool in a controlled angular direction. This would add an extra axis of control to an already robust CNC setup. It will be exciting to see how this technology develops in the future. Until then, check out the video after the break: Continue reading “Tripod CNC Plotter” →

Crosshair Aiming System For Your Laser Cutter

June 12, 2011 by Mike Nathan 13 Comments

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[Rich] was having quite a bit of fun with his newly-acquired laser cutter, but was not impressed by the stock aiming laser that came with it. The problem with the built-in laser is that it did not actually follow the cutting laser’s path – instead, it has to be calibrated for a fixed focal length. This becomes problematic when engraving and cutting since they require different focal lengths, so it becomes a guessing game as to where the cutting laser will actually end up in respect to the aiming laser.

An additional optic module that solves this problem can be had for about $300, but after sinking $2500 into the laser setup, [Rich] was not inclined to purchase one. Instead, he bought a pair of cheap laser levels online and scavenged the line lens from one module, which was mounted on the laser cutter’s existing aiming laser. The second module was epoxied to the top of the cutting head, to create a set of cross hairs on the work surface.

As you can see in the video below, the hack works quite well, and the lasers are accurate at a variety of different focal lengths.

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3D Printer Looks Factory Made

June 11, 2011 by Brian Benchoff 22 Comments

[Richard Sum] came up with a great looking 3D printer and put his project up as a campaign on IndieGoGo.

[Richard]’s ‘SUMPOD’ is based off the reprap like a lot of other 3D printers, but the SUMPOD has a look of professionalism to it; the printer looks like something that would come from a factory. We think a lot of thought went into the design and fabrication of this printer.

The specs of the machine aren’t too bad either. It’s build area is 150x150x100 mm, or nearly 2 inches than the Makerbot Thing-O-Matic. We asked [Richard] about the drive system of the machine, and he told us there is a linear bearing/belt setup for the x and y axes with a screw drive for the z axis. The electronics are standard NEMA 17 motors and reprap RAMPS fare, so everything electrical is tried and true.

[Richard] plans on adding a Dremel attachment for pcb and lithophane milling. We hope that some design files of the SUMPOD released, but in the mean time we’re really looking forward to seeing the progress of this project.

DIY CNC Touch Probe

June 9, 2011 by Mike Nathan 8 Comments

diy_cnc_touchprobe

[Dennis] recently invested some money in the Tormach Tooling System for his CNC’d Sieg SX3 mill in order to make his tool changes easier. While the kit allows him to easily account for height offsets while changing tools, he has no quick, reliable means of locating the spindle in relation to his workpiece. Tired of manually finding the edges of his workpiece for each axis, he built himself a DIY touch probe to automate the process.

The theory behind the probe’s operation is pretty simple. In the probe’s housing, three conductive rods are mounted perpendicular to the probe tip. Each rod rests between two metal balls forming a complete circuit. When the probe touches the edge of his milling material, the circuit is broken, sending a signal to his CNC control box.

The probe is comprised of several different parts, milled from either aluminum or black delrin. [Dennis] says that after everything was assembled, the runout on the probe was unacceptable, so he made a few tweaks, and now the runout has been reduced to about 0.00025” – well within acceptable tolerance limits for any work he will be doing.

Be sure to check out his site, as there are plenty more pictures of the probe’s construction, as well as additional video.

In the meantime, continue reading to see a quick video of the finished probe in action.

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Machine Precisely, Methodically Arranges Water Droplets

June 8, 2011 by Mike Nathan 31 Comments

While some projects we feature are meant to perform a useful function or make life easier, others such as this art installation by [Pe Lang] are far less functional, but amazing nonetheless.

Taking a cue from CNC-style machines, his creation is an experiment in falling objects and the properties of water. The machine methodically moves along a small 370 x 330 mm plate that is constructed out of a special omniphobic material. A syringe full of water travels along with the machine’s arm, depositing a single 3.3 mm wide drop of water on the board every few seconds as it moves along. Due to the surface tension of the water, each droplet forms a near perfect sphere on the plate without disturbing any of its neighbors.

Once the machine is finished, it leaves the matrix of water droplets to evaporate, after which the machine starts its careful process once again. It really is amazing, regardless of the fact that it doesn’t exactly “do anything”.

Be sure to check out the video below to see the exhibit in action.

[via Make]

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