Fixing A Hot Shop, With Science

We know that pretty much everybody in the Northern hemisphere has had a hellish summer, and there’s little room for sympathy when someone busts out with, “Oh yeah? You think THAT’s hot? Well, lemme tell you…” But you’ve got to pity someone who lives in north Texas and has a steel Quonset hut for a shop. That’s got to be just stupidly hot.

But stupid hot can be solved — or at least mitigated — with a little smarts, which is what [Wesley Treat] brought to bear with this cleverly designed shop door heat shield. When it pushes past 42°C — sorry, that sounds nowhere near as apocalyptic as 108°F — the south-facing roll-up door of his shop becomes a giant frying pan, radiating heat into his shop that the air conditioner has trouble handling. His idea was to block that radiant heat with a folding barrier, but to make sure it would be worth the effort, he mocked up a few potential designs and took measurements of the performance of each. His experiments showed him that a layer of extruded polystyrene (XPS) foam insulation covered with reflective Mylar did better than just the foam or Mylar alone.

The finished heat shield is an enormous tri-fold plywood beast that snugs up against the door when things get toasty in the shop. There’s a huge difference in temperature between the metal door and the inside surface of the shield, which will hopefully keep the shop more comfortable. We imagine that the air between the door and the shield will still heat up, and convection could still distribute all that hot air into the shop. But at least he’s giving the AC a fighting chance.

In addition to great shop tips like this and his custom storage bins, [Wesley] is a talented signmaker. He’s pretty funny too — or maybe that’s just the heat talking.

Continue reading “Fixing A Hot Shop, With Science”

A 1971 Thermos compliments this mid-century corner of my office.

The Incredible Tech Of The Vacuum-Seal Flask

I recently started using a 50-year-old vacuum-seal flask that belonged to my Grandpa so that I don’t have to leave the dungeon as often to procure more caffeine. Besides looking totally awesome on my side desk, this thing still works like new, at least as far as I can tell — it’s older than I am.

Sir James Dewar's original vacuum-seal flask.
Sir James Dewar’s original vacuum-seal flask. Image via the Royal Institute

Of course this got me to wondering how exactly vacuum-seal flasks, better known in household circles as Thermoses work, and how they were invented. The vacuum-seal flask is surprisingly old technology. It was first invented by Scottish chemist Sir James Dewar and presented to the Royal Institute in 1892. Six years later, he would be the first person to liquefy hydrogen and is considered a founding father of cryogenics. Continue reading “The Incredible Tech Of The Vacuum-Seal Flask”