We love this hacked-together mini drill by [BuenaTec] that uses a DC7.2V 10K-RPM motor with a 1/8” Dremel chuck added on. Power is supplied by a USB-A cable with the data wires cut off, with a switch controlling the voltage and a rectifier diode protecting the USB port or battery pack from back voltage from the motor.
The drill isn’t very powerful, only able to bore holes in PCBs, plastic, and similar soft materials. However, you could see how just a couple more components could make it even more robust — maybe a speed controller and voltage booster? Even so, we appreciate this bare-bones, ultra-low budget approach — only the barest essentials are included, with the components held together with hot glue and solder. Also, no one is allowed to complain about their soldering iron after viewing this video.
For more projects involving motors, read up on this brushless motor made from 3D-printed parts and this guide to hand-winding quadcopter motors.
There’s a treasure trove of usefulness inside of an electric drill. [Steven Dufresne], Hackaday writer and the mad scientist behind Rimstar.org, kindly documented how to safely and reliably remove the chuck from a drill motor. You may think this is easy, but once in a while you’ll come across a drill determined to hold onto all its bits. We certainly were entertained by the lengths [Steven] went to in the video below to get a Black and Decker to give up its chuck.
An understanding of how the chuck and gearbox are connected, combined with the right tools and a bit of force, gets you a motor, gears and gearbox, and a clutch. There’s not much left in the drill after that, and you can put some or all of those components to new use — like using them for the drive system of a BB-8 Droid.
Many projects (like this walking scooter) make use of cordless drills as motor sources. Being able to skip the chuck in order to interface directly to the shaft is useful for those projects where the drill is at least a semi-permanent part of the build. Ask your friends, neighbors, and at work. Cheap cordless drills and screw guns have been around for a long time. It’s usually the batteries that go and many people have the drills lying around and will be happy to part with them knowing you’re going to do something awesome with them.
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