Electronic Embroidery Birthday Card Is A Celebration Of Skills

Hackers and makers can sometimes feel like they’re getting the short end of the stick when it comes to gift giving. You’re out there making thoughtful, intricate circuit sculptures, helpful software, or face masks for people, and what do you get in return? Okay, yes, usually gift cards or tools or other things that feed your creativity in the first place. But darn it, it would be nice to receive a handmade gift once in a while, right?

So here’s what you do: make friends with enough other makers that you find your birthday twin, or close enough that you both feel the warmth of the personal holiday you share. Then you get them to agree to trade handmade birthday presents with you. That’s more or less what happened between [Becky Stern] and [Estefannie], who seem to have found each other through the magic of sharing projects on YouTube.

[Becky]’s gift to [Estefannie] is a busy intersection of maker elements including graphic design, embroidery, electronics, and 3D printing. [Becky] started with the embroidery, which was made possible thanks to a new open-source library for Processing called PEmbroider. Once that was done, she 3D printed the frame and added the electronics — candle flicker LEDs for the birthday cake, and a handful of songs that are accessible via touch contacts screwed into the side of the frame. [Becky] added a real-time clock module so it plays a few extra songs on [Estefannie]’s actual birthday.

The most thoughtful element here is personalization, and it’s amazing what can happen when you put 100% of yourself into something that is 100% about someone else. Every bit of the art is personal to [Estefannie], and every atom of the build is pure [Becky]. Check out the demo and build video and see what [Estefannie] made for [Becky] after the break.

[Becky]’s varied creativity has graced these pages many times before. See how she bid adieu to 2020, built a daily affirmation mirror, and gave a mask-making masterclass in the early stages of the pandemic.

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A Better Embroidery Machine, With 3D Printing And Common Parts

In concept, an everyday sewing machine could make embroidery a snap: the operator would move the fabric around in any direction they wish while the sewing machine would take care of slapping down stitches of colored thread to create designs and filled areas. In practice though, getting good results in this way is quite a bit more complex. To aid and automate this process, [sausagePaws] has been using CNC to take care of all the necessary motion control. The result is the DIY Embroidery Machine V2 which leverages 3D printed parts and common components such as an Arduino and stepper drivers for an economical DIY solution.

It’s not shown in the photo here, but we particularly like the 3D printed sockets that are screwed into the tabletop. These hold the sewing machine’s “feet”, and allow it to be treated like a modular component that can easily be removed and used normally when needed.

The system consists of a UI running on an Android tablet, communicating over Bluetooth to an Arduino. The Arduino controls the gantry which moves the hoop (a frame that holds a section of fabric taut while it is being embroidered), while the sewing machine lays down the stitches.

[sausagePaws]’s first version worked well, but this new design really takes advantage of 3D printing as well as the increased availability of cheap and effective CNC components. It’s still a work in progress that is a bit light on design details, but you can see it all in action in the video embedded below.

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