It’s doubtful that the early pioneers of CNC would have been able to imagine the range of the applications the technology would be used for. Once limited to cutting metal, CNC machines can now lance through materials using lasers and high-pressure jets of water, squirt molten plastic to build up 3D objects, and apparently even use needle and thread to create embroidered designs.
It may not seem like a typical CNC application, but [James Kolme]’s CNC embroidery machine sure looks familiar. Sitting in front of one of the prettiest sewing machines we’ve ever seen is a fairly typical X-Y gantry system. The stepper-controlled gantry moves an embroidery hoop under the needle of the sewing machine, which is actually the Z-axis of the machine. With the material properly positioned, a NEMA 23 stepper attached to the sewing machine through a sprocket and drive chain makes a stitch, slowly building up a design. Translating an embroidery pattern to G-code is done through Inkstitch, and extension to Inkscape. [James]’ write-up is great, and the video below shows it in action.
We’ve seen a CNC embroidery machine or two before, but our conspicuously non-embroidered hat is off to [James] on this one for its build quality and documentation. And the embroidered Jolly Wrencher doesn’t hurt either.
Continue reading “CNC Embroidery Machine Punches Out Designs a Stitch at a Time”
San Fransisco is awash in electric scooters. Three companies — Lime, Bird, and Spin — have been dumping ‘smart’ electric scooters on the sidewalks of San Fransisco over the last few weeks. The business plan for all these companies is to allow anyone to ride them via an app. $1 unlocks the scooter, and rides are fifteen cents a minute. No one, it appears, is looking at the upside of abandoned, dead electric scooters: they’re a remarkable source of lithium batteries and brushless motors. Hello, my name is Mr. Cyberpunk. My friends and I drive around the city collecting abandoned electric scooters to harvest their batteries and motors. A quick hit from a drill in the middle of the top panel of a Bird scooter disables the cellular modem, but then you don’t get to harvest the Particle dev board. You’re welcome, Mr. Doctorow, for the scene in your next novel.
There are a huge number of tips and tricks that are obvious if you already know them, and genius if you don’t. Working with wood? Need to hide a gap? Use sawdust and wood glue to make DIY wood filler. The trick here is using sawdust from whatever you’re trying to hide a gap in, but it’s not a bad idea to keep a few small containers of different sawdusts if you’re working with exotic tropical hardwoods. Titebond III, mango.
Ever since the Bayeux tapestry meme generator of 2003, embroidery has been recognized as a legitimate art form. [Irene Posch] is using traditional embroidery skills to create a computer. Conductive thread exists, but you can’t make a computer out of just wire; you need some sort of switching element. This is a relay computer, with the relays built out of beads, coils of conductive thread, and a tiny flippy bit. This is the best picture you’re going to get of the relay. This is still a work in progress and the density of components means this will probably never meet any reasonable definition of ‘computer’, but it is digital logic, done completely with tools in the embroidery toolset.
You know what’s awesome? Hashtag Badgelife. What is Badgelife? It’s the hardware demoscene of independent electronic conference badges, mostly going down at DEF CON every year. This year, Badgelife is bigger than ever. Want proof? AND!XOR, the folks behind the infamous Bender badge and last year’s Hunter S. Rodriguez badge have unleashed this year’s design. It was a Kickstarter, until it sold out. The DC Furs have launched their pre-order whatever for a badge filled with LEDs and fleas. Most surprisingly, there will now be an official mini-village of Badgelife at this year’s Defcon! This is a hardware demoscene, people, and if you want to be as cool as the guys rocking Amiga homebrew in 1993, you gotta get on board with the badgelife.
It is February of 2018. Do you remember what you were doing in December of 2012? If you’re [juppiter], you were starting your CNC Embroidery Machine which would not be completed for more than half of a decade. Results speak for themselves, but this may be the last time we see a first-generation Raspberry Pi without calling it retro.
The heart of the build is a vintage Borletti sewing machine, and if you like machinery porn, you’re going to enjoy the video after the break. The brains of the machine are an Arduino UNO filled with GRBL goodness and the Pi which is running CherryPy. For muscles, there are three Postep25 stepper drivers and corresponding NEMA 17 stepper motors.
The first two axes are for an X-Y table responsible for moving the fabric through the machine. The third axis is the flywheel. The rigidity of the fabric frame comes from its brass construction which may have been soldered at the kitchen table and supervised by a big orange cat. A rigid frame is the first ingredient in reliable results, but belt tension can’t be understated. His belt tensioning trick may not be new to you, but it was new to some of us. Italian translation may be necessary.
The skills brought together for this build were vast. There was structural soldering, part machining, a microcontroller, and motion control. The first time we heard from [juppiter] was December 2012, and it was the result of a Portable CNC Mill which likely had some influence on this creation. Between then, he also shared his quarter-gobbling arcade cabinet with us.
Continue reading “Vintage Sewing Machine to Computerized Embroidery Machine”
Have you ever come across an Internet meme and just thought to yourself, “I have to bring this into the physical world!” Well [0xb3nn] and [Knit Knit] did. They decided to take the classic nyan cat meme and bring it to life.
The frame is 24″ x 36″. Many hours went into the knitting process, but the result obviously turned out very well. The stars include 24 LED sequins to add a sparkling animation effect. These were sewn onto the back of the work using conductive thread. They are bright enough to shine through to the front where needed. These connect back to an Arduino Pro Mini 5V board.
The Arduino is also connected to a capacitive touch sensor. This allows the user to simply place their hand over the nyan cat image to start the animation. No need for physical buttons or switches to take away from the visual design. An Adafruit AudioFX sound board was used to play back a saved nyan cat theme song over a couple of speakers. The source code for this project is available on github. Be sure to watch the demo video below. Continue reading “Embroidered Nyan Cat Brings a Meme to the Real World”
[Andrew] is bringing his old mechanical sewing machine into the 21st century by adding an Arduino control module. Originally, his Alfa sewing machine could only do a straight stitch or a zig-zag of varying widths. Since this was an old sewing machine, all of the controls were knobs and levers. RC car servos were installed in the sewing machine and now are solely responsible for controlling, in real time, the horizontal movement of the needle and the amount of stroke of the feed dogs (the metal components responsible for advancing the fabric through the sewing machine). There is also a switch on the needle bar that feeds back to the Arduino when the needle is in the full-up position.
With full control of the stitch width and fabric advance, it is possible to come up with some awesome stitch patterns that were not possible on this machine before. Each of the stitch patterns are pre-programmed in the Arduino. Right now it is possible to control the sewing machine over the Arduino’s serial USB connection but the workflow for such an operation is in its infancy. [Andrew] plans on making this sewing machine fully automatic so that he can embroider letters and numbers.
Although the project is still a work in progress, [Andrew] has made his preliminary Arduino code available for folks who want to further his accomplishments. To continue reading about hacked sewing machines, check out this one converted to an embroidering machine.
Continue reading “Arduino Controlled Sewing Machine Increases Stitch Options”
If you were in the market for a sewing machine with embroidery capabilities, you’d either be spending a bunch of money or settling for a lower-cost machine that can only do a handful of pre-programmed designs. A DIYer by the name of [SausagePaws] came up with a 3rd option, he would build one himself. He was also highly motivated, [Mrs SausagePaws] wanted one!
An off the shelf embroidery machine is similar to a standard sewing machine except the movement of the fabric is done automatically rather than by hand. Not only does the work move, but it has to move in time with the needle traveling up and down. [SausagePaws] took a no-nonsense approach and decided the simplest way to go about the task was to mount an embroidery hoop to the end of an XY drive system.
Continue reading “DIY Embroidery Machine Sews Your Name In Your Undies”
Want a nifty way to combine the craft of embroidery with electronics? The folks working on the open source Embroidermodder demoed their software by generating an embroidery of the KDE logo using a TFT screen and an Arduino.
Embroidermodder is an open source tool for generating embroidery patterns. It generates a pattern and a preview rendering of what the embroidery will look like when complete. It’s a cross-platform desktop application with a GUI, but the libembroidery library does the hard work in the background. This library was ported to Arduino to pull off the hack.
While generating pictures of embroidery with an Arduino might look neat, it isn’t too useful. However, since the library has been ported it is possible to use it to control other hardware. With the right hardware, this could be the beginning of an open source embroidery machine.
After the break, check out a video of the pattern being generated.
Continue reading “Generating Embroidery with an Arduino”