Seeing The Skill Is Better Than Seeing The Project

Pulling off a flashy project that gets the viral-media hug of widespread approval feels great. Getting there is no easy path to walk and often times the craft that went into a finished project doesn’t even take the back seat but gets no mention at all. Often I find I’m more impressed by — or a least my attention is more strongly captured by — the skills put on display as prominently as the finished build.

Case-in-point this week comes from the model railroad work of [Diorama111]. Seeing an OLED screen in the nose of an HO scale locomotive just like the real-life version is impressive, but how many people missed the one-off soldering masterpiece that went into this one? You’ll marvel at the SMD techniques used with through-hole protoboard on this one.

Occasionally we do get to look over the shoulder of the master as decades of skills are shared for the purpose of passing them on. So was the case back in May when we watched as [Leo] walked through his tips and tricks for prototyping at the electronics bench. This included a lot of non-obvious but clever stuff; tips on working with copper tape for solder buses, using Teflon tubing with bare wire instead of stripping PVC-insulated wire, and a deep dive into copper clad prototyping.

So remember all of us hardware geeks when you look to tell the story of your project. We want to know how it was done at least as much as what was done. There was a time when electronic designers were a separate work group from electronic technicians (and wow, those technicians were in a league of their own). These days we all have that technician hat hanging on our workbenches and I’m always interested in packing in yet another unlearnt skill. Throw us a bone!

Hammer Seeks Nail

People sometimes say “when you have a hammer, everything looks like a nail” as if that were a bad thing. Hitting up Wikipedia, they’re calling it the Law of the Instrument or Maslow’s Hammer and calling it a cognitive bias. But I like hammers…

I’m working on a new tool, a four-axis hot-wire foam cutter based roughly on this design, but built out of stuff in my basement so far. I want it primarily to turn out wings for RC airplanes so that I can play around with airfoils and construction methods and so on. But halfway through building this new “hammer”, I’m already getting funny ideas of other projects that could be built with it. Classic nail-seeking behavior.

And some of these thoughts are making me reconsider the design of my hammer. I originally wanted to build it low, because it’s not likely that I’ll ever want to cut wing sections taller than 50 mm or so. But as soon as cutting out giant letters to decorate my son’s room, or maybe parts for a boat hull enter my mind, that means a significantly taller cutter, with ensuing complications.

So here I am suffering simultaneously from Maslow’s Hammer and scope creep, but I’m not sad about either of these “ills”. Playing with a couple manual prototypes for the CNC hot-wire cutter has expanded my design vocabulary; I’ve thought of a couple cool projects that I simply wouldn’t have had the mental map for before. Having tools expands the possible ways you can build, cognitive bias or not.

One person’s scope creep is another’s “fully realizing the potential of a project”. I’m pretty sure that I’ll build a version two of this machine anyway, so maybe it’s not a big deal if the first draft were height-limited, but the process of thinking through the height problem has actually lead me to a better design even for the short cutter. (Tension provided by an external bow instead of born by the vertical CNC towers. I’ll write the project up when I’m done. But that’s not the point.)

Maybe instead of lamenting Maslow’s cognitive bias, we should be celebrating the other side of the same coin: that nails are tremendously useful, and that the simple fact of having a hammer can lead you to fully appreciate them, and in turn expand what you’re capable of. As for scope creep? As long as I get the project done over my vacation next week, all’s well, right?

Path To Craftsmanship: Safety, Cleanliness, And Documentation As Habits

When I started boxing classes I was told, at my level, I could do just as much good for my form by doing core exercises such as crunches, running, push-ups, and pull-ups for a month as I could by doing the class. I consder habits like safety, cleanliness, and documentation to be habits that influence the quality of hacks much the same way. They’re not really related, and the work can get done without them, but their implementation alone improves the quality of everything you do at the workbench.

The best mechanic I’ve ever met had a well-organized shop. All of his employees wore nitrile gloves when they worked on engines to protect their hands from the chemicals inside. They used ear protection and safety glasses. His rates were low, and the car was always repaired fast. I never had to go back for the same repair twice. He knew exactly what repairs were done, and even kept the parts removed from my vehicle to show me if I desired. I got some of the most fantastic explanations of why parts failed from him. Two blocks down the street was a shop which was unorganized and had double rates. The employees were always sitting on the waiting chairs in the lounge. It took one trip there to never return.

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