Making Variable Capacitors By Stretching Aluminium Cans

Sometimes when you need a component, the best way to get it is by building it yourself. [North Carolina Prepper] did just that, creating his own trombone-style variable capacitor by stretching some aluminium beverage cans. 

The requirement was for a 26 pF to 472 pF capactitor, for a radio transmitting from 7 MHz to 30MHz. The concept was to use two beverage cans, one sliding inside the other, as a capacitor, with an insulating material in between.

To achieve this, a cheap exhaust-pipe expanding tool was used to stretch a regular can to the point where it would readily slide over an unmodified can, plus some additional gap to allow for a plastic insulating sheet in between. Annealing the can is important to stop it tearing up, but fundamentally, it’s a straightforward process.

The resulting trombone capacitor can readily be slid in and out to change its capacitance. The build as seen here achieved 33 pF to 690 pF without too much hassle, not far off the specs [North Carolina Prepper] was shooting for.

Radio hams are very creative at building their own equipment, especially when it comes to variable capacitors. Video after the break.

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Bringing Some Discipline To An SDR Transmitter

The proliferation of software-defined radio (SDR) technology has been a godsend for RF hobbyists. SDR-based receivers and transmitters have gotten so cheap that you’ve probably got a stick or two lying around your bench right now — we can see three from where we sit, in fact.

But cheap comes at a price, usually in the form of frequency stability, which can be prohibitive in some applications — especially amateur radio, where spectrum hygiene is of the utmost concern. So we were pleased to see [Tech Minds] tackle the SDR frequency stability problem by using a GPS-disciplined oscillator. The setup uses an ADALM-PLUTO SDR transceiver and a precision oscillator from Leo Bodnar Electronics. The oscillator can be programmed to output a rock-solid, GPS-disciplined signal over a wide range of frequencies. The Pluto has an external oscillator input that looks for 40 MHz, which is well within the range of the GPSDO.

Setup is as easy as plugging the oscillator’s output into the SDR’s external clock input using an SMA to UFL jumper, and tweaking the settings in the SDR and oscillator. Not all SDRs will have an external clock input, of course, so your mileage may vary. But if your gear is suitably equipped, this looks like a great way to get bang-on frequency — the video below shows just how much the undisciplined SDR can drift.

Like any good ham, [Tech Minds] is doing his bit to keep his signals clean and on target. His chief use case for this setup will be to work QO-100, amateur radio’s first geosynchronous satellite repeater. We’ve got to say that we hams living on the two-thirds of the globe not covered by this satellite are just dying to get a geosynchronous bird (or two) of our own to play with like this.

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Boat Anchor Twins Get A Little Digital Help Staying On Frequency

In the ham radio trade, gear such as the old Drake units [Dr. Scott M. Baker] has in his radio shack are often referred to as “boat anchors.” It refers to big, heavy radios that were perhaps a bit overengineered compared to the state of the art at the time they were designed, and it’s actually a shame that the name has taken on something of a pejorative connotation, since some of this gear is rock solid half a century or more after it was built.

But older gear is often harder to use, at least compared to the newer radios with microcontrollers and more stable oscillators inside. To make his 1970s-era Drake “Twins” setup of separate but linked receiver and transmitter a little more fun to use, [Scott] came up with this neat Raspberry Pi-based DDS-VFO project to keep his boat anchors afloat. Compared to the original mechanically tuned variable frequency oscillator in the Drake receiver, the direct-digital synthesis method promises more stability, meaning less knob-nudging to stay on frequency.

The hardware used for the DDS-VFO is actually pretty simple — just a Raspberry Pi Zero W driving an AD9850-based signal-generator module. Sending the signal to the Twins was another matter. That was done by tapping into the injection cable linking both units, which meant a few circuit complications to deal with signal attenuation. [Scott] also added amenities like a digital frequency display, optical encoder with crank-style knob to change frequency, and a host of Cherry MX keyswitches for quick access to different features.

From the look of the video below, the Twins are now rock-solid and a lot easier to use. This project is loosely based on a recent panadapter project [Scott] undertook for the receiver side of the Twins.

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S15351 tube transmitter

Retro And New Tech Combine In This Hybrid Ham Transmitter

We’ve said it before and we’ll say it again: the best part about holding an amateur radio license is that it lets you build and use your own transmitting equipment. Hams have been doing this for more than a century — indeed, it was once the only way to get on the air — using whatever technology was available. But the mix of technologies in this low-power transmitter for the 80-meter band is something you don’t see every day.

As ham [Helge Fykse (LA6NCA)] describes in the video below, the project began when he came into possession of a bonanza of vacuum tubes — 12A6 tetrodes, specifically. The new-old-stock tubes were perfect for an RF power amplifier, but that left the problem of what to use for an oscillator. [Helge] chose to meld the old with the new and used oscillator board that he designed. The board has an ATmega88 microcontroller and an Si5351 oscillator, along with a 3V3 regulator to let the module run on 12 volts. And for a nice retro touch, [Helge] put the board in a 3D printed case that looks like an old-fashioned quartz crystal.

There are some other nice design touches here too. A low-pass filter cleans up the harmonics of the oscillator’s 3.5-MHz square wave output before feeding it to the amplifier, in a nod to proper spectrum hygiene. The primary for the amp’s air-core output transformer is hand-wound, with 3D printed spacers to keep the winding neat and even. The tuning process shown below is interesting, and the transmitter was used to make a solid contact with another ham about 100 km away. And we really liked the look of [Helge]’s shack, stuffed as it is with gear both old and new.

We’ve personally tried the Si5351 for QRP transmitters before, but this blend of the old and new really makes us want to find some tubes and get to playing.

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Add Mycelium To Your Mesh Networks

In many parts of the world, days after a good rainfall, it’s fairly common to see various species of mushrooms popping up out of the ground. These mysterious organisms aren’t the whole story, though. The living being is a vast network of hidden fibers, called mycelium, spreading through the ground and into any other organic material it can colonize. Its air of mystery and its vast reach are the inspiration for entire Star Trek shows and, of course, projects like this LoRa-based mesh network called Mycelium.

Mycelium is the invention of [Catamine] and includes many novel features compared to more typical mesh networks. For one, it is intended to be used in low power applications to give users the ability to send messages over a distributed network rather than a centralized network like a cell phone service provider. For another, the messages are able to be encrypted and authenticated, which is not currently possible with other mesh networks such as APRS. The idea is that a large network of people with nothing more complicated than an ESP32, an antenna, and this software would be able to communicate securely in situations where a centralized network is not available, whether that is from something like a natural disaster or from a governmental organization disabling the Internet during a political upheval.

The mesh network is currently in active development, and while messages can not yet be sent, the network is able to recognize nodes and maintain a keybase. There are certainly plenty of instances where something like this would be useful as we’ve seen before from other (non-encrypted) LoRa-based network solutions which are built around similar principles.

Thanks to [dearuserhron] for the tip!

A Bird 43 wattmeter and its homebrew equivalent

Homebrew Wattmeter Pays Homage To Sturdy Original

If there’s one instrument that hams and other radio enthusiasts covet, it’s the venerable Bird 43 Thruline wattmeter. The useful RF tool has barely changed in the nearly 70 years since it was first introduced, and they’re built like a tank. This makes Bird meters highly desirable, and therefore quite expensive either brand new or on the swap-meet circuit.

But radio amateurs are nothing if not resourceful, and building a homebrew version of the Bird wattmeter (in Portuguese; Google translate tool at the bottom of the page) as Brazilian ham [Luciano Sturaro (PY2BBS)] did is a good way to get your hands on one. Granted, [Luciano] had a head start: a spare line set, which is the important bit from a Bird wattmeter. The machined metal part is in effect an air-insulated section of coaxial cable that the RF signal passes through on its way from transmitter to antenna. A “slug” is inserted into the cavity in the line set to sense the RF and couple it to the meter electronics; the slug can be rotated to measure RF traveling in either direction, allowing the user to determine how much RF is getting reflected by the antenna system.

[Luciano]’s version of the meter is faithful to the sturdy construction of the original, with a solid steel case that mimics its classic lines — the case even sports the same color scheme and stout leather carry handle. There are some changes to the electronics, and the meter movement itself is different from the original, but all in all, the “Buzz 50” looks fantastic. We especially love the detailed nameplate as an homage to Bird.

The thing about Bird — and Bird-like — meters is that the slugs are like potato chips; you can’t have just one. Curious as to how these slugs work? Check out this slug repair project.

[Featured image of Bird 43 Wattmeter: Martin RF Supply]

Thanks to [Niko Huenk] for the tip!

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Hackaday Links: September 12, 2021

The last thing an astronaut or cosmonaut on the International Space Stations wants to hear from one of their crewmates is, “Do you smell plastic burning?” But that’s apparently what happened this week aboard the increasingly problematic spacecraft, as the burning smell and visible smoke spread from the Russian Zvezda module to the American side of town. The reports say it occurred while charging the station’s batteries, and we all know how dicey that can get. But apparently, the situation resolved itself somehow, as normal operations continued soon after the event. Between reports of cracks, air leaks, problems with attitude control, and even accusations of sabotage, the ISS is really starting to show its age.

Speaking of burning and batteries, normally a story about burning Tesla batteries wouldn’t raise our eyebrows much. But this story out of California introduces a potential failure mode for Tesla batteries that we hadn’t considered before. It seems a semi-truck with a load of Tesla batteries lost its brakes on Interstate 80 in the Sierra Nevada mountains and ended up flipping across the highway. Video from the scene shows the cargo, which looks like replacement batteries or perhaps batteries salvaged from wrecked cars, scattered across the highway on their shipping pallets. A fire was reported, but it’s not clear whether it was one of the batteries which had gotten compromised in the crash, or if it was something other than the batteries. Still, we hadn’t considered the potential for disaster while shipping batteries like that.

Attention all GNURadio fans — GRCon21 is rapidly approaching. Unlike most of the conferences over the last year and half, GRCon21 will actually be both live and online. We always love the post-conference dump of talks, which cover such a wide range of topics and really dive deeply into so many cool areas. We’re especially looking forward to the SETI talks, and we’re pleased to see our friend Hash, who was on the Hack Chat a while back, scheduled to talk about his smart-meter hacking efforts. The conference starts on September 20 and is being held in Charlotte, North Carolina, and virtually of course. If you attend, make sure to drop tips to your favorite talks in the tips line so we can share them with everyone.

We got a tip this week on a video about how 1/4-wave tuning stubs work. It’s a simple demonstration using a length of coax, a signal generator, and an oscilloscope to show how an unterminated feedline can reflect RF back to the transmitter, and how that can be used to build super-simple notch filters and impedance transformers. We love demos that make the mysteries of RF a little simpler — W2AEW’s videos come to mind, like this one on standing waves.

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