Austere Engineering Hack Chat

January 20, 2020 by Dan Maloney 6 Comments

Join us on Wednesday, January 22 at noon Pacific for the Austere Engineering Hack Chat with Laurel Cummings!

For most of us, building whatever it is that needs building is something that occurs in relative comfort and abundance. Sure, there are cold workshops and understocked parts bins to deal with, but by and large, we’re all working in more or less controlled environments where we can easily get to the tools and materials we need to complete the job.

But not all engineering is done under such controlled conditions. Field operations often occur miles from civilization, and if whatever you need is not in the back of the truck, it might as well not exist. At times like this, the pressure is on to adapt, improvise, and overcome to get the job done, especially if people’s lives and well-being are at stake.

All of this is familiar territory for Laurel Cummings, an electrical engineer and an associate at Building Momentum, a technology development and training concern based in Virginia. Her job is to get out in the field and work with the company’s mainly military and corporate clients and help them deal with the challenges of austere environments, including disaster response efforts.

From a North Carolina beach ravaged by Hurricane Florence to the deserts of Kuwait, Laurel has had to think her way out of more than a few sticky situations. Join us as we discuss what it takes to develop and deploy field-expedient solutions under less-than-ideal situations, learn how to know when good enough is good enough, and maybe even hear a few war stories too.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, January 22 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

A Modular Ecosystem That Evolved Around A Simple Diesel Engine

October 6, 2019 by Roger Cheng 20 Comments

High volume commodity products are a foundation of hacking, we’ve built many projects around popular form factors like NEMA 17 stepper motors, 608 bearings, and 280 DC motors. Their high volume led to lower cost, which further increased popularity, and the cycle repeats. A similar thing happened to a style of single-cylinder diesel engine in China, and [Jalopnik] takes us through an exploration of these “Tuo La Ji” (tractor) machines.

Like many popular standards, circumstances elevated this style of engine to become more popular than its peers. Judging from the pictures, the idea is similar to NEMA 17 in that the core essence is a bolt pattern and an output shaft. Different manufacturers offer various capabilities within this space, and a wild assortment of machinery evolved to take advantage of this class of power source.

It starts with a set of wheels and handlebars to create a walk-behind farm tractor, something pretty common around the world. But this particular ecosystem grew far beyond that to many other applications, including full sized trucks with off-road capability that would embarrass most of the genteel SUVs cruising our roads today. They may not be fast, but they only needed to be faster and have longer endurance than beasts of burden to be effective as “a horseless horse”.

Due to factors such as poor crash safety, absence of diesel emission controls, and affordability of more powerful (and faster!) vehicles, these machines are a dying breed. But that won’t change the fact there was a fantastic amount of mechanical hacking ingenuity that had sprung up around this versatile engine building simple and effective machines. Their creativity drew from the same well that fed into these Indonesian Vespas.

Photo by [Brian Holsclaw] CC BY-ND 2.0

Adventures In Power Outage Hacking

January 29, 2019 by Dan Maloney 33 Comments

The best type of power outage is no power outage, but they will inevitably happen. When they do, a hacker with a house full of stuff and a head full of ideas is often the person of the hour. Or the day, or perhaps the week, should the outage last long past the fun little adventure phase and become a nuisance or even an outright emergency.

Such was the position that [FFcossag] found himself in at the beginning of January, when a freak storm knocked out power to his community on a remote island in the middle of the Baltic Sea. [FFcossag] documented his attempts to survive the eight-day outage in vlog form, and although each entry is fairly long, there’s a lot to be learned from his ordeal. His main asset was a wood cook stove in the basement of the house, which served as his heat source. He used a car radiator and a small water pump to get some heat upstairs – a battery bank provided the power for that, at least for a while. The system evolved over the outage and became surprisingly good at keeping the upstairs warm.

The power eventually came back on, but to add insult to injury, almost as soon as it did, the ground-source heat pump in the house went on the fritz. A little sleuthing revealed an open power resistor in the heat pump control panel, but without a replacement on hand, [FFcossag] improvised. Parts from a 30-year-old TV transmitter were close at hand, including a nice handful of power resistors. A small parallel network gave the correct value and the heat pump came back online.

All in all, it was a long, cold week for [FFcossag], but he probably fared better than his neighbors. Want to be as prepared for your next outage? Check out [Jenny]’s comprehensive guide.

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