Tricking An Air Conditioner Into Cooling

August 31, 2026 by Bryan Cockfield 25 Comments

Modern heat pumps, of which air conditioners are a subset, seem like simple machines in theory. They just move heat from one place to another. But in order to operate efficiently, they need specific temperatures and humidities on either side of the pump or they can behave in non-ideal ways. [GreatScott!] noticed this when his air conditioner worked well during a heatwave, but started acting anemic once the outside air temperature cooled down. At once point it was barely able to bring his indoor house temperature below the temperature outside, and he went on a deep dive to investigate why this would be and then found a way trick his air conditioner into working outside its designed temperature range.

Many things can cause this behavior, and some of them are indicative of malfunctions like low refrigerant levels or problems with the compressor or control circuitry. But [GreatScott!]’s unit is pretty new so it was unlikely to be something like that. To investigate, he built a circuit with a small heater which is paired to the outdoor heat exchanger’s temperature probe, tricking the control circuitry into working in a different mode. With a few temperature sensors inside and outside, this was enough to kick the air conditioner into high gear and start outputting cold air again.

While noting that we aren’t HVAC experts, there are a few things that could cause this. One of which is high indoor humidity which might be likely for Germany in the summer, or the outdoor condenser needing a certain temperature or pressure range to operate efficiently. Whatever the case, [GreatScott!] decided to remove his creation to keep from inadvertently damaging his air conditioner. It is possible, however, to use a bit of machine learning to find out more about why one’s HVAC system isn’t behaving as well as it should.

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Big Heat Pumps Are Doing Big Things

February 5, 2026 by Zoe Skyforest 58 Comments

The heat pump has become a common fixture in many parts of modern life. We now have reverse-cycle air conditioning, heat pump hot water systems, and even heat pump dryers. These home appliances have all been marketed as upgrades over simpler technologies from the past, and offer improved efficiency and performance for a somewhat-higher purchase price.

Heat pumps aren’t just for the home, though. They’re becoming an increasingly important part of major public works projects, as utility providers try to do ever more with ever less energy in an attempt to save the planet. These days, heat pumps are getting bigger, and will be doing ever grander things in years to come. Continue reading “Big Heat Pumps Are Doing Big Things” →

Mini Battery-Powered Vapor-Compression Air Conditioner

December 26, 2025 by Maya Posch 21 Comments

The brushless DC-powered compressor. (Credit: Hyperspace Pirate, YouTube)

When you think of air conditioners, you tend to think of rather bulky units, with the window-mounted appliances probably among the most compact. There’s however no real minimum size limit to these AC units, as long as you can get an appropriate compressor. If you also manage to pick up a small, DC-powered compressor like [Hyperspace Pirate] did, then you might be tempted to make a hand-portable, battery-powered AC unit.

At their core vapor-compression AC units are very simple, featuring the aforementioned compressor, a condensing coil, expansion valve and the evaporator coil. Or in other words, some radiators looted out of other devices, various plumbing supplies and the refrigerant gas to charge the AC unit with.

Since the compressor uses a BLDC motor, it has three terminals that a typical ESC connects to, along with two 2200 mAh Li-on battery packs that can keep the portable AC unit running for a while.

As for the refrigerant gas, although the compressor lists R134a, this is both quite expensive and illegal in parts of the world like the EU. Alternatives are butane (R600) as well as isobutane (R600a), but due to unfortunate circumstances the use of propane (R290) was forced. Fortunately this worked fine, and after some testing and running of numbers it was found that it had about 42 Watt cooling power, with a coefficient of performance (COP) of around 1.

Considering that most AC units have a COP of 3.5 – 5, this shows that there’s still some room for increased efficiency, but at the very least this portable, battery-powered AC unit provides cold air on one side, and hot air on the other while completely blowing Peltier thermocouples out of the water in terms of efficiency.

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Arduino Saves Heat Pump

July 16, 2025 by Bryan Cockfield 28 Comments

For home HVAC systems, heat pumps seem to be the way of the future. When compared to electric heating they can be three to four times more efficient, and they don’t directly burn fossil fuels. They also have a leg up over standard air conditioning systems since they can provide both cooling and heating, and they can even be used on water heating systems. Their versatility seems unmatched, but it does come at a slight cost of complexity as [Janne] learned while trying to bring one back to life.

The heat pump here is a Samsung with some physical damage, as well as missing the indoor half of the system. Once the damage to the unit was repaired and refilled with refrigerant, [Janne] used an Optidrive E3 inverter controlled by an Arduino Mega to get the system functional since the original setup wouldn’t run the compressor without the indoor unit attached. The Arduino manages everything else on the system as well including all of the temperature sensors and fan motor control.

With everything up and running [Janne] connected the system to a swimming pool, which was able to heat the pool in about three hours using 60 kWh of energy. The system is surprisingly efficient especially compared to more traditional means of heating water, and repairing an old or damaged unit rather than buying a new one likely saves a significant amount of money as well. Heat pump projects are getting more common around here as well, and if you have one in your home take a look at this project which adds better climate control capabilities. to a wall mount unit.

Better Solid State Heat Pumps Through Science

July 8, 2025 by Al Williams 22 Comments

If you need to cool something, the gold standard is using a gas compressor arrangement. Of course, there are definite downsides to that, like weight, power consumption, and vibrations. There are solid-state heat pumps — the kind you see in portable coolers, for example. But, they are not terribly efficient and have limited performance.

However, researchers at Johns Hopkins, working with Samsung, have developed a new thin-film thermoelectric heat pump, which they claim is easy to fabricate, scalable, and significantly more efficient. You can see a video about the new research below.

Manufacturing requires similar processes to solar cells, and the technology can make tiny heat pumps or — in theory — coolers that could provide air conditioning for large buildings. You can read the full paper in Nature.

CHESS stands for Controlled Hierarchically Engineered Superlattice Structures. These are nano-engineered thin-film superlattices (around 25 μm thick). The design optimizes their performance in this application.

The new devices claim to be 100% more efficient at room temperature than traditional devices. In practical devices, thermoelectric devices and the systems using them have improved by around 70% to 75%. The material can also harvest power from heat differences, such as body heat. The potential small size of devices made with this technology would make them practical for wearables.

We’ve looked at the traditional modules many times. They sometimes show up in cloud chambers.

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Modeling Home Heating Systems With Circuit Simulation Software

July 1, 2024 by Bryan Cockfield 6 Comments

Electricity flow is generally invisible, silent, and not something that most humans want to touch, so understanding how charge moves around can be fairly unintuitive at first. There are plenty of analogies to help understand its behavior, such as imagining a circuit as a pipe of water, with pressure standing in for voltage and flow standing in for current. But you can flip this idea in reverse and use electric circuits to model other complex phenomena instead. [Oxx], for example, is using circuit theory to model his home’s heating systems.

To build his model, he’s using LTSpice, a free circuit simulation program. Using voltage to model temperature and current to model heat flow, he’s set up a model for his home to compare the behavior of a heat pump and a propane furnace. A switch model already in LTSpice with built-in hysteresis takes the place of the thermostat. Using temperature data for a single day in January [Oxx] can see how each of his two heating systems might behave, and the model for the heat pump is incredibly close to how the heat pump behaved in real life.

The model includes all kinds of data about the system, including the coefficient of performance of the heat pump and its backup electric resistive heater, and the model is fairly accurate at predicting behavior. Of course, it takes a good bit of work to set up the parameters for all of the components since our homes and heating systems won’t be included in LTSpice by default, but it does show how powerful an electric circuit analog can be when building models of other systems. If you’ve never used this program before, we’ve featured a few guides to getting started that you can take a look at.

Thanks to [Jarvis] for the tip!

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Heat Pump Dryer Explained

November 25, 2023 by Al Williams 98 Comments

Historically, having a washer and a dryer in your house requires “a hookup.” You need hot and cold water for the washer as well as a drain for wastewater. For the dryer, you need either gas or — in the US — a special 220 V outlet because the heating elements require a lot of wattage, and doubling the voltage keeps the current levels manageable. You also need a bulky hose to vent hot moist air out of the house. But a relatively new technology is changing that. Instead of using a heater, these new dryers use a heat pump, and [Matt Ferrell] shows us his dryer and discusses the pros and cons in a video you can below. We liked it because it did get into a bit of detail about the principle of operation.

These dryers are attractive because they use less power and don’t require gas or a 220 V outlet. They also don’t need a vent hose which means they can sit much closer to the wall and take up less space. Heat pumps don’t convert electrical energy into heat like a normal heating element. Instead, it uses a compressor to move heat from one place to another. In this case, the dryer heats the air using the heat pump. That causes water in the clothes to evaporate into the air. The heat pump dryer then uses a second loop to cool the air, condensing the water out so the it can reheat the air and start the whole cycle over again.

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