A shirt with carbon nanotube threads stitched into a shirt monitor the wearer's heart rate.

Sew-able Carbon Nanotube Thread Could Spin A Lot Of Awesome

September 28, 2021 by Kristina Panos 18 Comments

Plenty of people just plain dislike wearing jewelry, even (or especially) smart watches. Nevertheless, they’d like to have biofeedback like everybody else. Well, we watch-less ones have something to look forward to, because a group of graduate students at Rice University have created extremely strong conductive thread woven from carbon nanotubes, which can be sewn into standard athletic clothing and used as electrodes, antennas, or simply as ballistic protection.

At 22 microns wide, the original carbon nanotubes were too skinny to use as thread. Instead, the team braided together three bundles of seven ‘tubes each using the type of machine that model boat builders use to make tiny rigging. Then they zig-zag stitched the threads into a shirt, which gives the stitches added flexibility. This thread maybe as strong and conductive as metal, but the fibers are soft and flexible, and most importantly, machine-washable. Between its strength and conductivity, this thread could have a long list of applications from military down to civilian. Check out the introduction in the video after the break.

For now, the shirt has to be pretty snug, but future garments could easily have higher concentrations of nano-threads in order to get a better signal. Good thing, because we’re still carrying around our COVID nineteen — aka the weight we’ve gained since the longest March of anyone’s life, and never liked tight shirts anyway.

What else can carbon nanotubes do? Plenty, like keep 3D prints from delaminating.

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Skin-Mounted Wearable Bend Sensor Gets Close And Personal

July 10, 2021 by Donald Papp 1 Comment

[Mikst] has been working on wearable electronics and sensors for a long time, and shared the results of a different kind of bend sensor that fits directly onto the skin. It’s true that this kind of sensor design isn’t re-usable, but it is also very simple and inexpensive. It’s just a proof of concept right now, but we could see it or some of the other ideas [Mikst] tries, used in niche wearable applications where space is critical, like cosplay.

At its heart the sensor is made from two strands of conductive thread and a small strip of stretchy, conductive fabric common in wearable e-textiles. It is stuck directly to the skin using a transparent, non-woven medical adhesive dressing that is particularly good at conforming to contoured areas of the body. In this case, it is used to stick the stretchy piece of conductive fabric directly onto [Mikst]’s knuckle, where it responds to even small movements. You can watch a multimeter measuring the resistance changes in the video, embedded below.

We’ve seen [Mikst]’s work before in finding unusual solutions to e-textile problems, such as a three-conductor pivoting connection used to mount a wearable hall effect sensor.

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Flexible Prototyping For E-Textiles That Doesn’t Cost An Arm And A Leg

June 22, 2021 by Kristina Panos 3 Comments

Let’s face it: pretty much everything about e-textiles is fiddly. If wearables were easy, more people would probably work in that space. But whereas most circuit prototyping is done in two dimensions, the prototyping of wearables requires thinking and planning in 3D. On top of that, you have to figure out how much conductive thread you need, and that stuff’s not cheap.

[alch_emist] has a method for arranging circuits in 3D space that addresses the harsh realities of trying to prototype wearables. There’s that whole gravity thing to deal with, and then of course there are no straight lines anywhere on the human body. So here’s how it works: [alch_emist] made a bunch of reusable tie points designed to work with an adhesive substrate such as felt. They laser-cut a set of acrylic squares and drilled a hole in each one to accommodate a neodymium magnet. On the back of each square is a small piece of the hook side of hook-and-loop tape, which makes the tie points stay put on the felt, but rearrange easily.

We love the idea of prototyping with felt because it’s such a cheap and versatile fabric, and because you can easily wrap it around your arm or leg and see how the circuit will move when you do.

Not quite to this planning stage of your next wearable project? Magnets and conductive thread play just as well together in 2D.

A Backpack That Measures Your Heart Rate

May 11, 2020 by Orlando Hoilett 4 Comments

It’s interesting to see the different form-factors that people utilize for their portable biometric sensors. We’re seeing heart rate monitors and other biometric sensors integrated into watches, earbuds, headbands, sports bras, and all sorts of other garments and accessories. [Gabi] took an intriguing approach, integrating an electrocardiogram (ECG) into a backpack. This type of heart rate project is pretty popular here on Hackaday, so it was great running across [Gabi’s] design during our daily perusing for the new and exciting.

[Gabi] used an Adafruit FLORA, a BLE module, an ECG sensor from Bitalino, a few other ancillary components, and, of course, a backpack. We appreciate that she walked us through the list of stumblingblocks she came across and how she got around them. So much of the time in our excitement to share our projects we remove the gory details and only present the finished project when really, we learn most from all the things that didn’t work more so than the things that did. Finally, [Gabi] walks through the intricacies of the threading and the particular placement of the snap connectors to attach the circuit to the ECG electrodes. Things get pretty tricky, but luckily [Gabi] documents her project pretty meticulously with schematics, pictures, and early notice of pitfalls.

[Gabi] made sure to remind her readers that this is a prototype, not a medical device. She also brought up electrical safety. Biometric devices such as ECGs need to include a strict set of isolation circuits to prevent potential harm to the user. Fortunately, there are a few well-characterized methods to accomplish this.

So thanks for a really cool project, [Gabi], and to our readers, why not enjoy some of our other ECG projects while you’re at it?

Magnets Make Prototyping E-Textiles A Snap

February 26, 2020 by Kristina Panos 10 Comments

How do you prototype e-textiles? Any way you can that doesn’t drive you insane or waste precious conductive thread. We can’t imagine an easier way to breadboard wearables than this appropriately-named ThreadBoard.

If you’ve never played around with e-textiles, they can be quite fiddly to prototype. Of course, copper wires are floppy too, but at least they will take a shape if you bend them. Conductive thread just wants lay there, limp and unfurled, mocking your frazzled state with its frizzed ends. The magic of ThreadBoard is in the field of magnetic tie points that snap the threads into place wherever you drape them.

The board itself is made of stiff felt, and the holes can be laser-cut or punched to fit your disc magnets. These attractive tie-points are held in place with duct tape on the back side of the felt, though classic double-stick tape would work, too. We would love to see somebody make a much bigger board with power and ground rails, or even make a wearable ThreadBoard on a shirt.

Even though [chrishillcs] is demonstrating with a micro:bit, any big-holed board should work, and he plans to expand in the future. For now, bury the needle and power past the break to watch [chris] build a circuit and light an LED faster than you can say neodymium.

The fiddly fun of e-textiles doesn’t end with prototyping — implementing the final product is arguably much harder. If you need absolutely parallel lines without a lot of hassle, put a cording foot on your sewing machine.

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Fabric(ated) Drum Machine

January 7, 2020 by Brian McEvoy 3 Comments

Some folks bring out an heirloom table runner when they have company, but what if you sewed your own and made it musical? We’d never put it away! [kAi CHENG] has an Instructable about how to recreate his melodic material, and there is a link to his website, which describes his design process, not just the finished product. We have a video below showing a jam session where he exercises a basic function set.

GarageBand is his DAW of choice, which receives translated MIDI from a Lilypad. If you don’t have a Lilypad, any Arduino based on the ATmega328P chip should work seamlessly. Testing shows that conductive threads in the soft circuit results in an occasional short circuit, but copper tape makes a good conductor at the intersections. Wide metallic strips make for tolerant landing pads beneath modular potentiometers fitted with inviting foam knobs. Each twist controls a loop in GarageBand, and there is a pressure-sensitive pad to change the soundset. Of course, since this is all over MIDI, you can customize to your heart’s content.

MIDI drums come in all shapes and sizes, from a familiar game controller to hand rakes.

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Social Media Jacket Puts Your Likes On Your Sleeve

March 18, 2019 by Tom Nardi 17 Comments

The great irony of the social media revolution is that it’s not very social at all. Users browse through people’s pictures in the middle of the night while laying in bed, and tap out their approval with all the emotion of clearing their spam folder. Many boast of hundreds or thousands of “friends”, but if push came to shove, they probably couldn’t remember when they had last seen even a fraction of those people in the real world. Assuming they’ve even met them before in the first place. It’s the dystopian future we were all warned about, albeit a lot more colorful than we expected.

But what if we took social media tropes like “Likes” and “Follows”, and applied them to the real world? That’s precisely what [Tuang] set out to do with the “Social Touch Suit”, a piece of wearable technology which requires a person actually make physical contact with the wearer to perform social engagements. There’s even a hefty dose of RGB LEDs to recreate the flashy and colorful experience of today’s social media services.

Every social action requires that a specific and deliberate physical interaction be performed, which have largely been designed to mimic normal human contact. A pat on the shoulder signifies you want to follow the wearer, and adding them as a friend is as easy as giving a firm handshake. These interactions bring more weight to the decisions users make. For example, if somebody wants to remove you as a friend, they’ll need to muster up the courage to look you in the eye while they hit the button on your chest.

The jacket uses an Arduino to handle the low level functions, and a Raspberry Pi to not only provide the slick visuals of the touch screen display, but record video from the front and rear integrated cameras. That way you’ve even got video of the person who liked or disliked you. As you might expect, there’s a considerable energy requirement for this much hardware, but with a 5200 mAh LiPo battery in the pocket [Tuang] says she’s able to get a run time of 3 to 4 hours.

Considering how much gadgetry is packed into it, the whole thing looks remarkably wearable. We wouldn’t say it’s a practical piece of outerwear when fully decked out, but most of the electronic components can be removed if you feel like going low-key. [Tuang] also points out that for a garment to be functional it really needs to be washable as well, so being able to easily strip off the sensitive components was always an important part of the design in her mind.

The technology to sensors wearable and flexible is still largely in its infancy, but we’ve very excited to see where it goes. If projects like these inspire you, be sure to check out the presentation [Kitty Yeung] gave at the Hackaday Supercon where she talks about her vision for bespoke wearable technology. Continue reading “Social Media Jacket Puts Your Likes On Your Sleeve” →