Ways To Empirically Identify A Magnet’s Polarity

Every magnet has a north and a south pole, but which is which? Sometimes it matters. If a product one builds features a magnetic closure or other part, the polarity of those magnets should be consistent in assembly. So how does one ensure they never glue a magnet wrong again? [Clough42] shows several ways to identify a magnet’s north and south poles using things many of us probably have ready at hand, and goes into a bit of theory while he’s at it.

Probably the easiest way is to use a known-good and clearly labeled reference magnet. Same poles repel, and opposites attract. But if that’s not available, a simple magnetic compass can help. Because opposite poles attract, a compass’s north point will be attracted toward a magnet’s south pole, and vice versa.

A Hall effect sensor, or an electromagnet — the winding and current flow determine the polarity — are other ways to measure a magnet’s poles. And here’s where [Clough42] dives into some details of how magnetic fields actually act, because it explains some seemingly strange behavior.

For example, at around 4:08 he demonstrates a Hall effect sensor board that is documented as lighting an LED when the south pole of a magnet is held to its front. It does that, but it also lights the LED when the north end of the magnet is held to the sensor’s back. That’s because the sensor isn’t actually directly sensing the magnet’s pole, it’s sensing the orientation of a magnetic field. The lesson is clear: make sure you’re measuring what you think you’re measuring. Near the end of the video he demonstrates a similar experience with a handy mobile phone app that senses magnetic fields by reading the device’s internal magnetic compass; by waving a strong magnet around, the detected polarity flips back and forth even though the magnet’s orientation isn’t changed.

So what does one do after positively identifying a magnet’s north and south poles? Label it clearly for use as a known-good reference magnet in the future is our suggestion. Watch the whole video below, then take a few minutes to dive into the nitty-gritty of what magnets actually are and how they work.

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3D-Printed Transformer Disappoints, But Enlightens

Transformers are deceptively simple devices. Just coils of wire sharing a common core, they tempt you into thinking you can make your own, and in many cases you can. But DIY transformers have their limits, as [Great Scott!] learned when he tried to 3D-print his own power transformer.

To be fair, the bulk of the video below has nothing to do with 3D-printing of transformer coils. The first part concentrates on building transformer cores up from scratch with commercially available punched steel laminations, in much the same way that manufacturers do it. Going through that exercise and the calculations it requires is a great intro to transformer design, and worth the price of admission alone. With the proper number of turns wound onto a bobbin, the laminated E and I pieces were woven together into a core, and the resulting transformer worked pretty much as expected.

The 3D-printed core was another story, though. [Great Scott!] printed E and I pieces from the same iron-infused PLA filament that he used when he 3D-printed a brushless DC motor. The laminations had nowhere near the magnetic flux density of the commercial stampings, though, completely changing the characteristics of the transformer. His conclusion is that a printed transformer isn’t possible, at least not at 50-Hz mains frequency. Printed cores might have a place at RF frequencies, though.

In the end, it wasn’t too surprising a result, but the video is a great intro to transformer design. And we always appreciate the “DIY or Buy” style videos that [Great Scott!] does, like his home-brew DC inverter or build vs. buy lithium-ion battery packs.

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