The Impossible Repair: Ribbon Cables

May 11, 2024 by Jenny List 32 Comments

It’s a problem that faces many a piece of older equipment that ribbon cables of the type used on membrane keyboards start to fail as they become older. These cables are extremely difficult to repair as they can’t be soldered to, and since they are usually custom to the device in question. All is not lost, though, as [Spare Time Repair] shows us with the cable on a Honeywell heating controller broken by a user attempting to remove the battery with a screwdriver.

The whole process can be seen in the video below the break, and it involves the use of a vinyl cutter to cut the pattern of tracks in aluminium tape stuck on a sheet of acetate. This makes a new piece of ribbon cable, however it’s still a step short of being part of the circuit. His challenge is to make a clip tight enough to attach it to the intact part of the broken cable and maintain contact, then to hope that the new piece of cable bent back on itself can make enough contact for the device to work.

At the end of it all, he has a working Honeywell controller, though as he points out, it’s a device he has little interest in. Instead, this opens a window on an extremely useful technique that should be of relevance far beyond the world of heating. There’s one machine close to home for us that could use this technique, for example.

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Metronome Flashes And Vibrates To The Beat

December 8, 2023 by Kristina Panos 3 Comments

Annoying though they can be, if you play any kind of instrument, you will definitely benefit from using a metronome. While many of them thock or otherwise tock, the VRRVRR metronome from [Turi] works a little differently.

In addition to flashing LEDs, the VRRVRR contains a small vibrating motor. If you’re wondering about the name, it comes from the fact that it vibrates and makes a sort of vrr vrr sound. Need to be quiet? A small switch on the side shuts off the vibrations.

The 4×4 keypad really allowed [Turi] to cram in a bunch of features using both short and long press to do different things. On short press, the digits set the tempo. When not typing in a tempo, zero can be used to enter a tempo by tapping. The letters load preset tempos, and the +/- keys increase and decrease it.

Inside the basswood enclosure is a Raspberry Pi Pico, the vibration motor, and various other bits and bobs that make it go. There’s even an LED to indicate that it’s time to charge the lithium battery. If you want to build your own, head on over to GitHub, but be sure to take the brief VRRVRR tour after the break.

We don’t see too many metronomes around here, but we do have this nice teardown to offer you.

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Emulating A Bluetooth Keyboard With The ESP32

February 13, 2020 by Tom Nardi 15 Comments

Most people associate the ESP family of microcontrollers with WiFi, which makes sense as they’ve become the solution of choice for getting your project online quickly and easily. But while the WiFi capability might be the star of the show, the ESP32 also comes equipped with Bluetooth; we just don’t see people using it nearly as often. If you’re looking to get started using Bluetooth on the ESP32, then this simple wireless macro keypad from [Brian Lough] would be a great way to get started.

From a hardware standpoint, this project is incredibly straightforward. All you need to do is connect a membrane keypad up to the GPIO pins on the ESP32. Adding in a battery is a nice touch, and you probably would want to put it into a enclosure of some sort, but as a proof of concept it doesn’t get much easier than this. In this case [Brian] is using the TinyPICO board, but your personal ESP32 variant of choice will work just as well.

The rest of the project is all software, which [Brian] walks us through in the video after the break. There’s a preexisting library for Bluetooth Human Interface Device (HID) emulation on the ESP32, but it needs to be manually installed in the Arduino IDE. From there, he demonstrates how you can build up a functioning keyboard, including tricks such as sending multiple virtual keys at once.

In the past we’ve seen the ESP32 used to create a Bluetooth game controller, but the ability to emulate a keyboard obviously offers quite a bit more flexibility. With a practical demonstration of how easy as it is to turn this low-cost microcontroller into a wireless input device, hopefully we’ll start seeing more projects that utilize the capability.

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Making Membrane Keypads From Scratch

January 25, 2015 by Brian Benchoff 28 Comments

A few years ago, [Paul]’s son got a simple electronic toy that plays funny noises and sings to him. The son loves the toy, but after months and months of use, the toy was inevitably broken beyond repair. Figuring an ‘electronic box that plays sounds’ wouldn’t be a hard project to replicate, [Paul] set out on making his own. The electronics weren’t hard, but custom membrane keypads are hard to come by. No matter, because it’s actually pretty easy to build your own.

Membrane switches are usually made with silkscreen conductive inks on fancy plastic, but that’s not a requirement to build your own. All you really need are four layers – a ‘front decal’, a ‘top foil’ layer for the rows, a ‘bottom foil’ layer for the columns, and a ‘cutout’ layer that provides enough separation between the rows and columns.

[Peter] laid out the four layers in Illustrator, printed the layers, and covered the rows and columns with copper tape. The cutout layer is the crucial part that keeps the layers separated until the button is pressed, and that was just a piece of card stock with strategically placed holes.

Once the rows, columns, and other layers were glued up, [Peter] could connect this keypad up to a microcontroller. The code is very easy with the Arduino keypad library, and should stand up to the rigors of being handled by a child.