Bend Some Bars With A Flywheel

The ability to look at a pile of trash, and see the for treasure is a skill we hold in high regard around here. [Meanwhile in the Garage] apparently has this skill in spades and built himself a metal bar bending machine using an old flywheel and starter pinion gear.

To bend metal using muscle power alone requires some sort of mechanical advantage. Usually this involves a bending tool with a long lever, but [Meanwhile in the Garage] decided to make use of the large gear ratio between a car’s starter motor and the flywheel it drives. This does away with the need for a long lever and allows bending to almost 270° with a larger radius. Lathe and milling work features quite prominently, including to make the bend formers, drive shaft and bushings and to modify the flywheel to include a clamp. The belt sander that is used to finish a number of the parts is also his creation. While the machine tools definitely helped, a large amount of creativity and thinking outside the box made this project possible and worth the watch.

We’ve featured a number of scrap-built tools including a milling machine, sheet metal hole punch and a hydraulic bench vice. Keep them coming!

Scrap Wood And Metal Combined For DIY Mecanum Wheels

Some scrap wood, a few pieces of sheet metal, a quartet of old gear motors, and a few basic hand tools. That’s all it takes to build an omni-bot with Mecanum wheels, if you’ve got a little know-how too.

For the uninitiated, Mecanum wheels can rotate in any direction thanks to a series of tapered rollers around the circumference that are canted 45° relative to the main axle.  [Navin Khambhala]’s approach to Mecanum wheel construction is decidedly low tech and very labor intensive, but results in working wheels and a pretty agile bot. The supports for the rollers are cut from sheet steel and bent manually to hold the wooden rollers, each cut with a hole saw and tapered to a barrel shape on a makeshift lathe. Each wheel is connected directly to a gear motor shaft, and everything is mounted to a sheet steel chassis. The controls are as rudimentary as the construction methods, but the video below shows what a Mecanum-wheeled bot can do.

There’s a lot of room here for improvement, but mainly in the manufacturing methods. The entire wheel could be 3D printed, for instance, or even laser cut from MDF with a few design changes. But [Navin] scores a win for making a working wheel and a working bot from almost nothing.

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