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The Hacklet #6 – Lasers

Hacklet 6

This week’s Hacklet is all about lasers, which have been shining a monochromatic light for hackers since 1960. The first working laser was demonstrated by [Theodore Maiman], who was a hacker / maker himself, having learned circuits in his father’s home electronics lab. It’s no surprise that lasers have been hugely popular in the hacker community ever since.

laserwelder[Maiman’s] first laser was pumped with flash tubes, which is similar to the YAG laser in [macona’s] project to restore a laser welder. He’s gotten his hands on a 1985 model 400W Lumonics laser welder. This welder was originally bought by Tektronix to weld titanium CRT flanges. Time moved on, and the welder was sold to [macona’s] company, who used it until the Anorad control system died. There was an effort to bring it up to date with new servos and an OpenCNC control system, but the job was never finished. This laser sat for 12 years before [macona] bought it, and now he’s bringing it back to life with LinuxCNC. The project is off to a blazing start, as he already has the laser outputting about 200 Watts.

d0c96d91On the slightly lower power side of things we have [ThunderSqueak’s] 5mW visible red (650nm) laser. [ThunderSqueak] needed an alignment laser with decent focusing optics for her other projects. She mounted a module in a plastic case and added a switch. A quick build, but it’s paying dividends on some of her bigger projects – like her Low Cost CO2 Laser Build, which we featured on the blog back in May.

 

la-cutter

[phil] used buildlog 2.x as the inspiration for his Simple DIY laser cutter. The laser power comes from a low cost K40 laser tube and head. His frame is aluminum extrusion covered with Dibond, an aluminum composite material used in outdoor signs. Locomotion comes from NEMA 17 stepper motors. Many of [phil’s] parts are machined from HDPE plastic, though it looks like they could be 3D printed as well. We bet this one will be a real workhorse when it’s done.

 

la-cutter2[ebrithil] is working on a combo laser engraver/PCB etcher which will use a solid state laser module. His layout is the standard gantry system seen on many other mills and 3D printers. Dual steppers on the Y axis increase avoid the need for a central belt. His Z axis was donated by an old DVD drive. It has enough power to lift a pen, and should be plenty accurate for focusing duty. He’s already run a couple of great tests with a low power violet laser and glow in the dark material.

openexposer[Mario] is creating an incredibly versitile laser tool in his OpenExposer, which can do everything from stereolithography 3D printing to making music as a laser harp. The genius here is [Mario’s] reuse of laser printer parts. Every laser printer uses the same basic setup: a laser, a scanning mirror, and optics to stretch the beam out to a full page width. [Mario] is already getting some great prints from OpenExposer. This project is one to watch in The Hackaday Prize.

ramenspec[fl@C@] is digging into the physics side of things with his DIY 3D Printable RaspberryPi Raman Spectrometer. Raman Spectrometers are usually incredibly expensive pieces of requirement which can tell us which elements make up a given material sample. [fl@C@’s] laser is a 532nm 150mW laser, which bounces through a dizzying array of mirrors and lenses. The resulting data is crunched by a Raspberry Pi to give a full spectrographic analysis. [fl@C@’s] entered his project in The Hackaday Prize, and we featured his bio back in June.

That’s it for this week’s Hacklet, until next week, don’t just sit around wondering why aren’t lasers doing cool stuff. Make it happen, and post it up on Hackaday.io!

 

Astronaut Or Astronot: Givin’ Away Scopes

[youtube=www.youtube.com/watch?v=Bv9vnZLlHIU]

Remember how we said we’d give away an oscilloscope to a random person on hackaday.io if they have voted on projects for The Hackaday Prize? Last week we tried that and no one won. This week we tried it and no one won. Then, because we’re awesome, we picked another person at random on Hackaday.io. [Rafael] is the winner, with a very nice oscilloscope heading to his doorstep. We’re going to need some contact info, hacker no. 13951, and if anyone has any advice on sending expensive electronics to Brazil, I think we’re going to need it.

We’re doing this again next week, so head on over to hackaday.io and vote. Also, pay no attention to the people who say voting is too hard and complicated and ill planned: they are wrong, and if you suck up enough the Prime Overlord will command that t-shirts and stickers be sent out to you.

How to enter The Hackaday Prize by August 4th

Don’t Freak Out — Your TODO List For August 4th

The registration cut-off for The Hackaday Prize is August 4th. But this is not the day you need to have your project finished. You simply need to register your concept before the cutoff. This video walks you through the process, and we’ve included bullet points and links after the break for your convenience.

Continue reading “Don’t Freak Out — Your TODO List For August 4th”

THP Entry: Making Amateur Astronomy Easy

explrad With the advent of electronics in everything, amateur astronomy has never been easier. Telescope mounts that point in the direction of any astronomical object automatically have been around for decades, and the Telrad – a device that paints 0.5, 2, and 4 degree diameter circles in your finder scope’s field of view are available if you’re just too cool for letting a robot do your job. [Christoph]’s explorad takes the concept of a Telrad and adds a somewhat more electronic twist: it still displays the field of view circles, but adds highlighting of interesting astronomical objects from a custom telescope mount, a huge database, and a few sensors.

By far the biggest challenge to any homebrew finder of astronomical objects is figuring out where the observer is. Not only does [Cristoph] need to take into account the location on Earth (GPS helps with that), but also where North is (electronic compass), where the telescope is pointing (optical encoders on a two axis mount), but also the universal time and current sidereal time. Living on a rotating planet that orbits a sun makes for a lot of code.

The current progress on the star finder to beat all star finders is a bit of code that draws the ‘telrad circles’ and displays placeholders for each patch of sky with a small triangle. Tilting the device or turning the azimuth pot moves these triangles and loads new ones on the fly. Now the name of the game is a sky object database for all the astronomical objects [Cristoph] wants to view.

Judge Spotlight: Limor “Ladyada” Fried

judge-spotlight-ladyada

We sent off a list of questions, just like every week, and [Ladyada] offered to do a video response. How awesome is that? Not only did she answer our questions, but she talked at length for several of them. We’re biased, but her explanation about Adafruit’s manufacturing processes and options for home hackers to get boards spun was a real treat.

Perhaps we should step back for a minute though. In case you don’t know [Limor Fried], aka [Ladyada], is a judge for The Hackaday Prize which will award a trip into space and hundreds of other prizes for hackers who build connected devices that use Open Design (Open Hardware and Open Source Software). She’s the founder of Adafruit Industries, an MIT double-grad, and all around an awesome engineer!

Check out the video after the break. We’ve included a list of the questions and the timestamps at which they are answered.

Continue reading “Judge Spotlight: Limor “Ladyada” Fried”

THP Entry: A Wireless Bootloaders And Linux Build Systems

radioWith The Hackaday Prize, you’re not just limited to one entry. Of course it would be better to devote your time and efforts to only one project if you’re competing for a trip to space, but if you’re [Necromant], you might be working on two highly related project that are both good enough for The Hackaday Prize

[Necromant]’s first project is rf24boot, an over-the-air bootloader using the very cheap and very popular NRF24L01 2.4GHz wireless module. There have been many, many projects that add wireless bootloading to microcontrollers using XBees and the NRF24, but [Necromant] is doing something different with this project: he’s building in support for a wide variety of microcontrollers, that include the STM32, MSP430, PIC32, 8051, and of course AVR chips for that ever so popular Arduino compatibility.

The support of multiple microcontroller platforms is a result of [Necromant]’s other entry to The Hackaday Prize, Antares, the Linux kernel-like build system for microcontrollers. The idea behind Antares is to separate the writing of code from microcontrollers away from compiling and burning. Think of it as a giant makefile on steroids that works with everything, that also includes a few libraries for common projects.

Supported platforms for Antares include the popular aforementioned targets, and allow you to use any IDE you could possibly desire. emacs? Sure. Eclipse? Right on. Arduino? You’re a masochist. For a really great overview of Antares you can check out the Readme, or the post we did a year or so ago.

It’s all very cool stuff, and very easy to see the potential of what [Necromant]’s working on. Combining the two together, it’s almost a complete system for developing that Internet of Things we’ve been hearing about – uploading code to simple AVRs for simple sensors, and deploying significantly more complex code for your ARM-powered dishwasher or microwave.

Goliath: One Drone To Rule Them All

We see quadcopter projects all the time here on Hackaday, so it takes something special to get our attention. [Peter McCloud] has done just that with Goliath, a gas powered quadcopter he’s entered in The Hackaday Prize. By gas, we don’t mean a little glow fuel buzzer, We’re talking about a 30 horsepower V-twin lawnmower engine running good old-fashioned gasoline.

Multicopters powered by a single power source present a unique set of problems. Quadcopter propellers need to rotate in opposite directions to avoid the entire craft spinning due to torque action. With individual electric motors that’s as easy as swapping a couple of wires. Not so with a single rotating engine. [Peter] has accomplished this feat with a clever arrangement of single and double-sided belts.

Control is another issue. Generally, central powered multicopters use collective pitch, similar to a helicopter control system. [Peter] has decided to go with high-efficiency fixed pitch blades and a vane system for directional control. Much like hovercraft use vanes to steer, Goliath will use vanes to affect its attitude and yaw.

goliathPropThe propellers are works of art in their own right. [Peter] modeled the propellers in CAD using the principles of blade element theory, then used a Shopbot style CNC to carve them out of pink insulation foam. Styrofoam alone won’t withstand the 60 lbs each propeller will be supporting, so [Peter] plans to laminate the props in composite cloth. This is the similar to the way many full-scale helicopter rotor blades are assembled.

Goliath’s frame is constructed of Dexion style slotted steel angles, and we have to admit, at 240 lbs with engine, it seems like it’s going to be a heavy beast. Big enough to ride at least. Who knows… if the judges like it [Peter] may ride Goliath all the way to space!

 

 


SpaceWrencherThe project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.