Worn Out EMMC Chips Are Crippling Older Teslas

It should probably go without saying that the main reason most people buy an electric vehicle (EV) is because they want to reduce or eliminate their usage of gasoline. Even if you aren’t terribly concerned about your ecological footprint, the fact of the matter is that electricity prices are so low in many places that an electric vehicle is cheaper to operate than one which burns gas at $2.50+ USD a gallon.

Another advantage, at least in theory, is reduced overal maintenance cost. While a modern EV will of course be packed with sensors and complex onboard computer systems, the same could be said for nearly any internal combustion engine (ICE) car that rolled off the lot in the last decade as well. But mechanically, there’s a lot less that can go wrong on an EV. For the owner of an electric car, the days of oil changes, fouled spark plugs, and the looming threat of a blown head gasket are all in the rear-view mirror.

Unfortunately, it seems the rise of high-tech EVs is also ushering in a new era of unexpected failures and maintenance woes. Case in point, some owners of older model Teslas are finding they’re at risk of being stranded on the side of the road by a failure most of us would more likely associate with losing some documents or photos: a disk read error.

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Give Your Raspberry Pi SD Card A Break: Log To RAM

The fragility of SD cards is the weak link in the Raspberry Pi ecosystem. Most of us seem to have at least one Pi tucked away somewhere, running a Magic Mirror, driving security cameras, or even taking care of a media library. But chances are, that Pi is writing lots and lots of log files. Logging is good — it helps when tracking down issues — but uncontrolled logging can lead to problems down the road with the Pi’s SD card.

[Erich Styger] has a neat way to avoid SD card logging issues on Raspberry Pi, he calls it a solution to reduce “thrashing” of the SD card. The problem is that flash memory segments wear out after a fairly low number of erase cycles, and the SD card’s wear-leveling algorithm will eventually cordon off enough of the card to cause file system issues. His “Log2Ram” is a simple Unix shell script that sets up a mount point for logging in RAM rather than on the SD card.

The idea is that any application or service sending log entries to /var/log will actually be writing them to virtual log files, which won’t rack up any activity on the SD card. Every hour, a cron job sweeps the virtual logs out to the SD card, greatly reducing its wear. There’s still a chance to lose logging data before it’s swept to disk, but if you have relatively stable system it’s a small price to pay for the long-term health of a Pi that’s out of sight and out of mind.

One thing we really like about [Erich]’s project is that it’s a great example of shell scripting and Linux admin concepts. If you need more information on such things, check out [Al Williams’] Linux-Fu series. It goes back quite a way, so settle in for some good binge reading.