Clay 3D Printer Keeps It Simple

Clay 3D Printer

Artist [Jonathan] has built a 3D printer specifically for printing in clay. The part count is kept to a minimum and the printer was designed to be made with basic tools and beginner skills. The intent was to not require access to a plastic 3D printer in order to build this printer. Although this build’s goal was clay printing, the extruder could certainly be swapped out for a typical plastic printer version.

This Delta uses quite a bit of MDF. The top and bottom plates are MDF, as are the bearing carriages and extruder mount plate. 12mm rods are solely responsible for the support between the top and bottoms plates as well providing a surface for the LM12UU linear bearings. These bearings are zip tied to the MDF bearing carriages. The 6 arms that support the extruder mount plate are made from aluminum tubing and Traxxas RC car rod-ends. NEMA17 motors and GT2 belts and pulleys are the method used to move the machine around.

Getting the clay to dispense was a tricky task. Parts scavenged from a pneumatic dispensing gun was used. If you are unfamiliar with this type of tool, think: Power Caulk Gun. Clay is fed into the re-fillable syringes and an air compressor provides the 30 psi required to force the clay out of the nozzle. The pressure alone controls the rate of clay flow so it is a little finicky to get the extrusion rate correct. Depending on the size of the final sculpture, 1 to 2mm diameter nozzles could be used. For larger work, 1mm layer height works well. For the smaller pieces, 0.5mm is the preferred layer height.

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Original Gameboy Gets Stuffed Full Of Cool Parts

Raspberry Pi Gameboy

One day at Good Will, [microbyter] came across an original Gameboy for $5. Who reading this post wouldn’t jump on a deal like that? [microbyter] was a little disappointed when he got home and found out that this retro portable did not work. He tried to revive it but it was a lost cause. To turn lemons into lemonade, the Gameboy was gutted and rebuilt into a pretty amazing project.

Looking at the modified and unmodified units, it is extremely obvious that there is a new LCD screen. It measures 3.5″ on the diagonal and is way larger than the 2.6″ of the original screen. Plus, it can display colors unlike the monochrome original. Flipping the unit over will show a couple of buttons have been added to the battery compartment door to act as shoulder buttons.

The brains of the project is a Raspberry Pi running Retropie video game system emulation software which will emulate a bunch of consoles, including the original Gameboy. The video is sent to the LCD screen via the composite video output. The Pi’s headphone jack is connected to a small audio amplifier that powers the original speaker that still resides in the stock location. Connecting the controller buttons got a little more complicated since the original board was removed. Luckily there is a replacement board available for just this type of project that bolts into the stock location, allows the use of the original iconic buttons and has easily accessible solder points. This board is wired up to the Pi’s GPIO pins.

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Electric Go-Cart Has Arduino Brains

arduino powered go cart

Oh how times have changed. Back in the 30’s the VW Beetle was designed to be cheap, simple and easy for the typical owner to maintain themselves. Nowadays, every aspect of modern cars are controlled by some sort of computer. At least our go-carts are spared from this non-tinkerable electronic nightmare…. well, that’s not completely true anymore. History is repeating itself as [InverseCube] has built an electronic go-cart fully controlled by an Arduino. Did I forget to mention that [InverseCube] is only 15 years old?

The project starts of with an old gas-powered go-cart frame. Once the gas engine was removed and the frame cleaned up and painted, a Hobbywing Xerun 150A brushless electronic speed controller (ESC) and a Savox BSM5065 450Kv motor were mounted in the frame which are responsible for moving the ‘cart down the road. A quantity of three 5-cell lithium polymer batteries wired in parallel provide about 20 volts to the motor which results in a top speed around 30mph. Zipping around at a moderate 15mph will yield about 30 minutes of driving before needing to be recharged. There is a potentiometer mounted to the steering wheel for controlling the go-cart’s speed. The value of the potentiometer is read by an Arduino which in turn sends the appropriate PWM signal to the ESC.

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Fantastic Tach Is Strangely Called Tachtastic

tachtastic diy tachometer

We all have projects from yesteryear that we wish had been documented better. [EjaadTech] is fighting back by creating a project page about a tachometer he built 3 years ago while in college. He’s done a great write-up documenting all the steps from bread-boarding to testing to finished project. All of the code necessary for this tachometer is available too, just in case you’d like to make one yourself.

At the heart of the project is an AVR ATMega8 chip that performs the calculations and controls the LCD output screen that displays both the immediate RPM as well as the average. To hold everything together, [EjaadTech] etched his own custom PCB board that we must say looks pretty good. In addition to holding all the necessary components, there is also an ISP connector for programming and re-programming.

There are two attachment options for sensing the RPM. One is a beam-break style where the IR emitter is on one side of the object and the receiver is on the other. This type of sensor would work well with something like a fan, where the blades would break the IR beam as they passed by. Then other attachment has the IR emitter and receiver on one board mounted next to each other. The emitter continually sends out a signal and the receiver counts how often it sees a reflection. This works for rotating objects such as shafts where there would not be a regular break in the IR beam. For this reflective-based setup to work there would have to be a small piece of reflective tape on the shaft providing a once-per-revolution reflection point. Notice the use of female headers to block any stray IR beams from causing an inaccurate reading… simple and effective.


Zero-Dollar AC System Looks Funny But Works Well

Basement-cooled AC

Summer is here and with summer comes hot days. You probably know that us humans get uncomfortable if the temperature rises too much. Sure, we could turn on the loud and inefficient window AC unit and try to stay mildly comfortable while the electric company pick-pockets pennies from our change purse, but what is the fun in that? [Fran] had a better idea.

He noticed that his basement was always in the upper 50°F range regardless of how hot it was outside. He wanted the cool basement air to reside upstairs in the living area. After thinking long and hard about it he decided that a box fan and two long, skinny cardboard boxes assembled together would be enough to move the required amount of air. Both the fan and boxes were kicking around the house so was no cost and no risk to try this out. [Read more...]

MARCH attends HOPE X in July


The Mid-Atlantic Retro Computing Hobbyist (MARCH) group is at HOPE X displaying a chronology of Apple computers, everything from an accurate Apple 1 reproduction all the way way up to an Apple Macintosh, and of course including all the II’s in between. Although they are only displaying Apples at this event, don’t confuse them for an Apple group. They love all types of vintage computers from the 1940’s to the 80’s.

[Evan], president of the group, elegantly explained why they are here; “to let people know that vintage computing is a thing and there are people in the area that do that thing”. He would like to encourage everyone who is mildly interested in retro computing to contact their local retro computer group and get involved in the community.

The group also puts on a yearly Vintage Computer Festival in New Jersey. This year’s event has already passed but you can still see what happened as Hackaday was there documenting all the cool stuff.

Mid Atlantic Retro Computing Group

HOPE X: Interviews with Ellsberg and Snowden


Two of the talks at HOPE X Saturday revolved around Daniel Ellsberg and Edward Snowden. Unless you’ve been living under a rock, you’ve heard of Snowden when he leaked thousands of classified NSA documents to several media outlets. The older readers may remember Ellsberg who released government documents, known as the Pentagon Papers, pertaining to government decisions made during the Vietnam War. It was a popular topic here as all three conference rooms were dedicated to the the talks and all three were completely filled to the point that staff again had to turn people away. Luckily, even if you couldn’t make it into a conference room you could still watch it as all talks are streamed live via the HOPE website.

Regardless whether you feel these two are heroes or traitors, the talks were interesting with both giving accounts of their story. Each interview was about an hour long.

Ellsberg, who was here in person, talked about his entire experience and why he felt it necessary to reveal the classified documents he had secretly made copies of. Even though Ellsberg did release what he felt was evidence that the government knew that the war could most likely not be won and would cause many more casualties, he does still feel that some things are necessary for the government to keep secret. He gave an estimate that 95% of the documents classified are over-classified at the time of document creation and after a few years only 0.5% of the those documents are still classified correctly, the remaining 99.5% still over-classified.

Snowden, who was available by video, was warmly welcomed and applauded by the attendees of the conference. During the talk he discussed that he did not feel that some of the NSA’s actions he was aware of were constitutional, specifically collecting enormous amounts of data of not only ‘people of interest’, but of everyday american citizens. Snowden feels that we, as a community, give too much trust in our electronic devices. He went on to suggest that the population do what it can to minimize the capability of organizations to monitor communications and track data. He urged that people, with the capability, help educate others on how to interact with technology safely, reliably and in a way that serves the interest of all people, not just a select few.

Let us know what you think below in the comments.

snowden interview