Toner Transfer PCBs, Double Sided, With Color Silkscreen

January 27, 2014 by Brian Benchoff 38 Comments

Silk

Making a few PCBs with the toner transfer method is a well-known technique in the hacker and maker circles. Double-sided PCBs are a little rarer, but still use the same process as their single-sided cousins. [Necromancer] is taking things up a notch and doing something we’ve never seen before – double-sided PCBs made at home, with color silkscreens, all make with a laser printer.

For laying down an etch mask, [Necro] is using a Samsung ML-2167 laser printer and the usual toner transfer process; print out the board art and laminate it to some copper board.

The soldermasks use a similar process that’s head-slappingly similar and produces great results: once the board is etched, he prints out the solder mask layer of his board, laminates it, and peels off the paper. It’s so simple the only thing we’re left wondering is why no one thought of it before.

Apart from the potential alignment issues for multiple layers, the only thing missing from this fabrication technique is the ability to do plated through holes. Still, with a laser printer, a laminator, and a little bit of ferric or copper chloride you too can make some very nice boards at home.

Recap: Hackaday’s First Live Event

January 27, 2014 by Mike Szczys 47 Comments

Packed house

Last Tuesday was the first time I know of that Hackaday hosted our own live event. There were some less official get-togethers associated with conferences and things like that. But we threw The Gathering to see if readers would rise from their lairs for a chance to interact with one another. We called, you answered, and I had an amazing time. Hackaday packed the place with over four hundred readers, and every conversation I had ended up being a fascinating interaction. Thank you!

[Brian], [Eliot], and [Mike] via [Mike's] phone an color corrected by [Hefto — [Brian], [Eliot], and [Mike] via [Mike’s] phone an color corrected by [Hefto

[Brian Benchoff] and I returned to our snowy homelands the next morning. Surprisingly this was the first time we had met each other despite working closely on Hackaday for the past several years. I also had the pleasure of meeting [Eliot Phillips] and [Jack Buffington] for the first time. I’m sorry I didn’t have more time to hang out with them, but when you’re trying to say hello to several hundred people you’ve just got to keep moving.

Before I get too wordy I better throw the more tag in here. Join me after the jump for a blow-by-blow of what we did, what sticks out in my mind, and where we’re going next.

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Flash Game Cartridge For The VIC-20

January 27, 2014 by Brian Benchoff 17 Comments

cart

[Petri]’s first computer was the venerable Commodore VIC-20, predecessor to the Commodore 64. With only 5kB of RAM, a very simple graphics chip, and BASIC, it’s a bare-bones system that’s perfect for a 7-year-old future programmer. [Petri] was trying to figure out something to do with this old computer, and realized the simple schematic would allow him to recreate those classic VIC-20 cartridges using modern hardware.

This project began by cracking open a few game cartridges to see what was inside. They’re very simple devices, consisting of a decoupling cap and a ROM chip wired directly to the data and address busses. [Petri] desoldered the ROM and replaced it with a ribbon cable that would give him a clean breadboard to VIC-20 expansion port interface.

Instead of finding a contemporary EEPROM chip to program, [Petri] decided on using a Flash chip. The original cartridge had a 16kB ROM chip, but the smallest parallel Flash chip he could find was 256k. No problem, then; just ignore a few address lines and everything worked out great.

After getting the VIC-20 reading the breadboarded Flash chip, [Petri] started work on a circuit that would program his Flash chip while still attached to the expansion port. With a few buffer chips and an ATMega32a loaded up with Arduino, he’s able to program the Flash chip and turn it over to the VIC-20.

A simple test that toggled the color of the screen as quickly as possible was all that was needed to test the new circuit. Now, [Petri] can finally start on programming some games for his first love.

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Stop Traffic In This 7-Mode LED Running Jacket

January 27, 2014 by Kristina Panos 35 Comments

[Miria] was tired of tangling with bicyclists on her nighttime runs. It was obvious to her to illuminate herself, but she thought it would be really cool if the lights responded to her heart rate. The short summary that tipped us off is over at NYC Resistor, and [Miria] gives the gory details on her blog. The LEDs operate in seven different light modes that increase in speed proportionate to her heart rate.

She started the build around an Arduino but found that the compatible heart rate sensors were mostly optical and gave inaccurate readings. Since she was already using a Garmin GPS watch and heart rate monitor band, she decided to hack into the conversation between the two. Garmin uses the ANT protocol for this. While [Miria] found the documentation to be an effective sleeping pill, she also found that SparkFun has an ANT transceiver breakout board. Unfortunately, it’s been discontinued.

[Miria] continued undeterred, using the SparkFun board for prototyping. Her final version uses a Teensy 2.0 and this ANT transceiver in place of the ill-fated SparkFun board. She found an Energizer power pack that plugs directly into the Teensy and can power both Adafruit weatherproof LED strips for about an hour. Look both ways, and check out her demo after the break.

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Agnes Roboknit: A Robot So Creepy It Even Has A Facebook Profile

January 27, 2014 by James Hobson 33 Comments

agnes-and-andy

[Andy Noyes] is a British artist-inventor who recently debuted his latest project, Agnes Roboknit, at the 2013 Maker Faire U.K. Agnes is a humanoid robot who knits, scares small children, and occasionally looks around as if wondering why her maker condemned her to such a boring existence.

[Andy] wanted her to look human from a distance, but he also wanted to show off her mechanical parts upon closer inspection. She’s almost completely hand-made—down to her homemade gears driven by DC motors and her latex skin cast from plaster casts of real people. He originally planned to have her knit with real needles, but after discovering how difficult it was, [Andy] opted for a knitting loom instead.

He named her after his grandmother, Agnes, although he had hoped to accompany the name with a clever acronym (A.G.N.E.S.) like other classic robots from the 80’s. Stick around after the break to see a fascinating close-up of her weaving away on her loom. The motions are surprisingly simple, but simultaneously mesmerizing.

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DIY Foam Cutter Makes It Too Easy

January 26, 2014 by James Hobson 39 Comments

Cutting foam is pretty tricky without a hot wire cutter. Don’t have one? Well, lucky for you, [Darcy Whyte] has a guide on how to make one. It takes just over an hour to build, and it costs next to nothing in supplies!

[Darcy] is using an old 9V power wart that he had lying around, but you can probably use any DC power supply. He designed the frame in SketchUp and cut it out with his CNC router, although a saw will work just as well for MDF. A piece of 40 gauge nickel chromium wire was strung taught between two 1/4-20 bolts, with one held back by a spring. The spring acts as a safeguard to prevent snapping the wire during overly aggressive cuts. This may be a simple build, but it does produce a handy tool.

[Darcy] demonstrates cutting foam with his creation in a video after the break. We think he could cut thin plastic with it as well—modify your 3D prints, anyone?—though he may need to crank up the voltage a bit.

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How To Stop Grandma’s Wheelchair If She Goes Out Of RC Range

January 26, 2014 by Kristina Panos 26 Comments

Okay, so he doesn’t have Grandma riding in it that we know of, but [zim] recently decided to turn a Jazzy mobility chair into “a radio-controlled platform for mischief”. RC offers more range than wifi or bluetooth, and he was able to find a reasonably priced secondhand radio on Craigslist. However, he found out that in the event of signal loss, the receiver keeps sending the last commands to the speed controller. [zim] didn’t want his 150 lb (68kg) mischief platform getting loose, so he devised a fail-safe that cuts power to the motor when the signal is lost.

[zim] discovered that the receiver returns channel 3 (the throttle) to a preset condition whenever the signal is lost. He used a 24V HVAC relay controlled by an Arduino Nano to sample the PW on channel 3 and shut it off when either the throttle or the signal are cut.

If Grandma is feisty, you could build this caged-in version with a shopping cart.

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