A Huge, Lightweight Wooden Quadrotor

May 27, 2014 by Brian Benchoff 15 Comments

quad_1

[Robert] once built a quadcopter frame by sawing laminate floor tile. It worked, we’re taking the lack of pictures of this build as evidence of how ugly it was. His latest design used a much better looking material – laser cut plywood – and the finished product is very strong and lightweight, even compared to commercial frames made with glass or carbon fiber and epoxy.

Although the design went smoothly thanks to some Solidworks skills, actually cutting the frame from 3mm birch ply resulted in a few issues. The cheap laser cutter used for cutting include some bottom of the line software called LaserWorksV5. There is a kerf compensation feature, called ‘sew compensation’ in the software’s native Chinglish. The software would always crash whenever it tried to calculate the compensation for circles. [Robert] spent two hours figuring this problem out, and in the end needed to break out a piece of sand paper to get a nice interlocking fit.

The completed frame bolts together without any glue at all, and the best part about it is the weight – only 167 grams. Compare that to a similarly sized glass fiber frame, and [Robert]’s shaved at least 200 grams off his finished build.

Overkill Phone Charger, Because, Well, Why Not?

May 27, 2014 by Rich Bremer 26 Comments

ATX Phone Charger

There are times in a tinkerer’s existence where it is convenient to have the ability to plug in and power a lot of USB devices. Sure, you could use a USB hub but this may not be satisfactory if your devices require a lot of current. A computer may work but is not really a stand alone solution.

[Jeff] and the crew over at Make Lehigh Valley ran into this predicament. They were putting on an Adafruit Trinket class and needed a USB power supply to power all of the Trinkets that were going to be used. As any makerspace would do, they built their own USB Power Station, and the final product is certainly overkill for what they needed (that’s not a bad thing).

An old ATX computer power supply is a logical component to use for this type of project. These power supplies are usually available in abundance and will provide all the amperage any reasonable amount of 5v USB devices can ask for. The 5v output from the ATX power supply was wired to 8 USB jacks. Keeping up with the project’s resourcefulness, those USB jacks were scavenged from a couple of old PCI-slot USB hub panels. Not satisfied with only USB outputs, the guys also wired up some banana jacks so that 3.3, 5 and 12 volts were available for whatever project was being worked on. A 3D printed enclosure keeps everything neat and tidy.

This project used a bunch of recycled parts and solved a problem faced by the group. If you’re interested in using an ATX power supply to make a more bench-top style power supply then check out this build.

[Lenore] Eviscerates Her Racing Snail

May 27, 2014 by Mike Szczys 10 Comments

[youtube=https://www.youtube.com/watch?v=pzymwuPdQp4&w=580]

You may have walked past [Lenore’s] unassuming card table at Maker Faire this year. But we’re really glad we stopped for a little chat. She went so far as to pull the working parts out of her racing snail to show them to us!

Wait, wait… racing snail? Yeah, this is a pretty neat one from a few years ago. The snail is a relatively large version of a bristlebot (incidentally, we believe bristlebots were originated by EMSL). The thing that’s missing here are the bristles. Instead of using a scrub-brush for this large version, [Lenore] discovered that velvet has a somewhat uni-directional grain. But using a piece of mouse-pad cut to the same footprint as the velvet she was able to get the flat-footed snail to move in a forward direction purely through the jiggle of a vibrating motor.

If this sparked your interest there are tons of other bristlebot variations to be found around here. One of our favorites is still this abomination which shifts weight to add steering.

Using State Machines In Your Projects

May 27, 2014 by Will Sweatman 21 Comments

arduino, 16 button keypad and LCD display

[Tony] has developed a method of using a state machine to validate keypad inputs. His method checks the commands character by character as they are entered in by a 16 button keypad. State machines are often used to break down complex problems into sequential tasks, making code development easier. While [Tony’s] example uses the keypad, Arduino Uno, and a character LCD, the theory can be applied to numerous projects, such as this Dahlander motor switch.

As you see, state machines can be very versatile. Stick around after the break as we take a look at [Tony’s] state machine and provide a brief explanation of how it all works. Continue reading “Using State Machines In Your Projects” →

Developed On Hackaday: Front Panels And Beta Testers Program

May 27, 2014 by Mathieu Stephan 7 Comments

We’re pretty sure that most of our readers already know it by now, but we’ll tell you anyway: the Hackaday community (writers and readers) is currently developing an offline password keeper, the Mooltipass. As it has been more than two weeks since we wrote an article about our progress, today’s will be about the Mooltipass front panels and our beta testers program.

At the end of our mechanical design rundown article we showed that we were originally planning to put a slightly tinted acrylic panel on top of our device. We however could still make out the Mooltipass’ insides, which wasn’t in line with the nice professional look we wanted. We then designed another front panel, one which was transparent above the OLED screen/LEDs and opaque (black) on top of the rest. To our surprise the result still wasn’t as good as we had hoped, as the contrast between the front panel and the screens/LEDs was too big. We finally came up with the panel shown above (see GitHub repository folder) which combines the two techniques previously described. As it is still in China, we’ll show you the final result when we get it in our hands.

We launched around 10 case prototypes in production, they will soon be shipped to our current contributors/advisers together with the smart cards chosen by Hackaday readers. In the meantime we sent our official call for beta testers to our mailing list recipients and hackaday.io followers, in which we asked them to fill a small form that will allow us to know them a bit better. We asked about their home/work computer setup, their level of expertise, their willingness to contribute to the prototype cost and finally specifics about who would use the Mooltipass they’d receive. We are targeting a broad range of users but also testers that will provide us with detailed feedback and clear bug reports.

We also spent quite a while searching for cheaper alternate parts that could be sourced in relatively big quantities. This is usually an overlooked aspect of a project so we preferred to tackle this as soon as possible. In a few weeks the contributors and I will receive all the components required to assemble our final prototype (front panels / case / top & bottom PCBs / smart cards) and it will be time to write a new update. Want to stay informed? You can join the official Mooltipass Google Group or follow us on Hackaday Projects.

Standing in front of a gravity based pen plotter

Plotterbot Drawing Daleks

May 27, 2014 by Mike Szczys 9 Comments

[youtube=https://www.youtube.com/watch?v=3a59yj-HZsg&w=580]

Two strings, two motors, and some very creative software. That’s the magic behind the Plotterbot, which was drawing Daleks when we crossed its path at Maker Faire. This is the Mark II, which was built after cannibalizing Mark I. Unfortunately we can’t tell you what the difference is between the two.

The machine itself is a pretty nice little package. There is a box that hangs on the wall with a motor/spool combination at each end. In the middle of those two is an Arduino Mega with a custom driver shield. It takes an SD card with the drawing files on it. There is also a small touchscreen display which allowed for easy selection of what you’d like drawn on that paper taped to the wall below the unit.

Back when we were running the Trinket contest [Jay] used the Plotterbot to draw a Skull and Wrenches made out of a multitude of smaller Skull and Wrenches. He was nice enough bring that piece of art and present it to us at the Faire. Thanks [Jay]!

An Audio Based USB Oscilloscope And Signal Generator For $20

May 27, 2014 by Nick Conn 23 Comments

SoundScope

Are you interested in building a 20kHz 2-channel oscilloscope and a 2-channel signal generator for only $20 with minimal effort? Be sure to check out [Jana Marie’s] Instructable that goes over how to build this awesome tool from a cheap USB audio card.

We have featured tons and tons of DIY oscilloscopes in the past, but this effort resulted in something very well put together while remaining very simple to understand and easy to build. You don’t even need to modify the USB audio card at all. One of the coolest parts of this build is that you can unplug your probe assembly from your USB audio card, and bring it wherever your hacking takes you. After the build, all you need is [Christian Zeitnitz’s] Soundcard Oscilloscope program and you are good to go. One of the major downsides that is often overlooked when using an audio based oscilloscope, is that it is “AC coupled”. This means you cannot measure low-frequencies (including DC signals) using a sound card. Be sure to heed [Jana’s] advice and do not use your built in audio card as an oscilloscope. With no protection circuitry, it is a sure fire way to fry your computer.

What analog projects have you built around an audio interface? We have seen such an interface used for many different applications, including a few fun medical related hacks (be sure to keep safety your first priority). Write in and let us know!