Judge Spotlight: Joe Grand

July 15, 2014 by Mike Szczys 10 Comments

We’ve been fascinated by [Joe Grand] for years. His early talks at DEFCON, and extensive work designing badges for it, helped to put the conference on our radar. We’ve seen many pieces of hardware come from his company Grand Idea Studio over the years, and of course there was the television show Prototype This! which must have been way too awesome for some TV exec to allow it to continue.

We asked [Joe], who is a judge for The Hackaday Prize, a few a questions. He sent back the video response embedded below. He talks about what he’s doing these days, the hacker community in Boston, shows off some hardware he uses when teaching about security, and much more.

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Retrotechtacular: AT&T’s Hello Machine

July 15, 2014 by Kristina Panos 35 Comments

1ESS How many Ma Bell employees does it take to build an ESS mainframe? This week, Retrotechtacular takes you into the more poetic recesses of the AT&T Archive to answer that very question. This wordless 1974 gem is an 11-minute exploration of the construction and testing of a Western Electric 1ESS. It begins with circuit board population and ends with lots of testing.

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The film is really quite groovy, especially the extreme closeups of wire wrapping and relay construction. The soundtrack is a string-heavy suite that moves you through the phases of bringing up the 1ESS while drawing parallels to the wires of communication. You may lose count of the punch down blocks and miles of cables, but there are surprisingly few mustaches.

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DIY Circuit Boards Look Professional

July 15, 2014 by Rich Bremer 27 Comments

Professional Looking DIY PCB Boards

Making PCBs at home is a great means to get your prototype up and running without having to wait weeks for a professionally made board. Regardless if these prototype boards are milled or etched, they are easily identified as ‘home brew’ due to their ‘unfinished’ appearance. [HomeDIY&Stuff] has put together a little how-to on the process for making DIY PCBs look a little closer to a professionally manufactured board.

The process starts out with designing the board in a PCB program. There are a lot of these programs available. Eagle is a popular choice and has a free version available. Once the layout it finalized, the design is printed out on a transparent sheet of plastic. A blank copper-clad PCB board that already has a UV sensitive coating applied are available for purchase and is what is used in this example. The transparency is placed over the PCB blank and then exposed to UV light. The coating on the PCB cures where ever the UV light passes through the open areas of the transparency.

Once the transparency is removed, there is a noticeable difference in coating color where it has cured. This board is now placed in a developer solution that removes the un-cured UV sensitive coating. A Ferric Chloride acid bath then etches away at the now-exposed copper. The cured coating from the previous step protects the copper at the trace locations during the etch process. The result is a board with copper where you want it and none where you don’t. If the board has any through-hole components, this would be the time to drill those holes.

Up to this point the process has been pretty standard for homemade PCBs and the next part is certainly the most interesting but, unfortunately, is also the worst documented step; the solder mask and silk screening. It appears that two silk screens are produced, one for the solder mask and one for the silk screen. The artwork for making the silk screens can be output from the PCB design software. There is no mention of the solder mask material used but oil-based silk screen ink is specified. Although the details are lacking, the photos show that it works pretty well. If you have had any experience with silk screening DIY PCBs, let us know in the comments.

THP Entry: Polymerase Chain Reaction, Cheaper Than A Hamburger

July 14, 2014 by Brian Benchoff 15 Comments

PCR Invented 30 years ago, polymerase chain reaction , or PCR, is one of the greatest inventions of the 20th century. It’s the technique that allows researchers to map genomes, find genetic causes of diseases, create Jurassic Park, and match crime scene DNA to suspects. When PCR was first invented it was extraordinarily expensive, and even today commercial PCR machines cost about the same as a new car. There is an open source project for a PCR machine that costs about $600, but for his Hackaday Prize entry, [David] is knocking a few more zeros off that cost and building a machine for less than the cost of a fast food meal.

Despite being the work behind a Nobel Prize, PCR is conceptually fairly simple: A strand of DNA is unwound into two strands, an enzyme, or primer, is annealed onto these single strands, and then biochemistry happens, turning those single helix strands of DNA into a complete double helix, ready for the next replication cycle. The key of the PCR technique is getting the enzymes and primers to react. This is only done at a fairly fine range of temperatures, cycling between 90°C, then 60°, then 72°C.

The oldest models of PCR machines used multiple water baths, with newer commercial machines using something that probably justifies their cost. The OpenPCR project uses an aluminum heater block, but [David] is going for a modern twist on the old-school method. He’s trying to figure out how to exploit convection to get local temperature variations in a single vessel. How he’s going to do this is anyone’s guess, but building a PCR machine for $5 is pretty cool.

The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

Door Lock Provides Peace Of Mind With Real-Time Security

July 14, 2014 by James Hobson 32 Comments

arduino door lock

[HSP] got tired of locking his door with a key, so he decided to upgrade to a keypad system which he’s designed himself.

It uses an Arduino Mega with the standard 44780 display, a standard keypad, and the “key override” (shown above) for fun. The locking mechanism is a standard 12V actuator based lock which was modified to run off of only 7.5V, by softening up the spring inside and running it upside down (as to let gravity help do the work). The whole system draws less than half a watt on standby, and engaging the lock peaks at only 4-7W.

What’s really clever about this design is how he locks it from inside the room. He’s programmed the Arduino to write 1 to address 128 of the EEPROM — at power on it will increment this by 1, and after 5 seconds, it will reset to 1. This means it can detect a quick power cycle, so you can lock the door by turning it off, turning it on for a few seconds, and turning it off and on again — he did this so he didn’t have to make a button or console, or any kind of wireless control on the inside. Continue reading “Door Lock Provides Peace Of Mind With Real-Time Security” →

Red Bull Creation: Giant Cannons Shooting Salt

July 14, 2014 by Brian Benchoff 7 Comments

Hackaday took a trip to Detroit last weekend for the Red Bull Creation Contest. It was a blast, we had a lot of fun, and we were lucky enough to catch a glimpse at seven teams hacking, grinding, sawing, and soldering their way through the 72 hour buildoff.

Team Detroitus started their build with the idea of building a giant air cannon. The theme of the build was ‘reinventing the wheel’, but they apparently didn’t let that get in the way of building a giant double barrel air cannon, filling it with candy and stuffed animals, and shooting it, point blank, at children. I was wanged by a lemon Starburst, but that’s my favorite flavor anyway.

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The Raspberry Pi Model B+ Is Here (Again!)

July 14, 2014 by Brian Benchoff 105 Comments

Depending on who you believe, yesterday someone either broke an NDA or was the lucky recipient of an Element 14 shipping error. Nevertheless, we were lucky enough to get a glimpse at the new Raspberry Pi Model B+. Today, everything is live, and Adafruit has a great teardown of what’s new, what’s changed, and what’s completely different in this new board.

The biggest question about this new Pi was the CPU: the Broadcom SoC in the models A and B are looking a little long in the tooth right now, and an upgraded CPU would be a very, very welcome addition. There is no change. This is the same 700 MHz Broadcom chip with 512MB of RAM. There will not be a ‘magical, because you’re awesome’ RAM upgrade the original Model B saw early in production, either – there simply aren’t enough address pins in the SoC.

Despite not having an upgraded CPU, there are some neat features that addressed the complaints of the original Pi: The standard sized SD card socket is replaced with a microSD card socket that won’t stick out over the edge of the board. The ports are rearranged, with the analog video out on a TRRS plug with the audio. There are now four USB ports and an Ethernet port thanks to this chip, and mounting holes galore: they’re M2.5 holes in a square 58mm wide and 49mm high. Also included in the B+ is a completely redesigned power supply – the jumbo linear regulator is gone, replaced with an all-around better power supply.

The biggest change for anyone looking making a project with the Pi is the expanded GPIO header. This is a 40 pin header, with the ‘top’ pins identical to the original 26 pin header. Yes, all your existing Pi plates/shields/whatevers will still work. The new pins on this header include nine more GPIO pins, the I2S pins for the Wolfson audio card, and a pair of pins for an ID EEPROM. Connections to an ID EEPROM have been a feature of the BeagleBone for a while now, and this will allow the Pi to configure the appropriate I/Os and kernel modules at boot, depending on what Pi Plates are attached.

The best part about this is the price – it’s the same as the OG Model B. Using the same case as you old Model A or B is out of the question, but that’s totally what Kickstarter is for, right? You might want to grab one of those, because this is probably going to be the form factor for the upgraded Raspberry Pi 2.0 that will probably be released in a year or two.