Acrylic Mold Makes For Professional-Looking Silicone Keyboards

February 3, 2020 by Dan Maloney 17 Comments

The border between consumer electronics and DIY projects is getting harder and harder to define. First it was PCBs, which quickly went from homemade to professional with quick-turn services. Then low-cost CAD/CAM packages and high-end fabrication services gave us access to enclosures that were more than black plastic boxes with aluminum covers. Where will it end?

That’s a question [arturo182] begins to answer with this custom-molded silicone keyboard for a handheld device. There’s no formal writeup, but the Twitter thread goes into some detail about the process he used to make the tiny qwerty keypad. The build started by milling a two-part mold from acrylic. Silicone rubber was tinted and degassed before injecting into the mold with a baster. The keys are connected by a thin membrane of silicone, and each has a small nub on the back for actuating a switch.

There’s clearly room for improvement in this proof of concept – tool marks from the milling process mar the finish of the keys slightly, for instance. There may be tips to be had from this article on silicone keyboard refurbishment to improve the process, but overall, we’d say [arturo182] is well on his way here.

Stinger: The Hacked Machine Gun Of Iwo Jima

February 3, 2020 by Tom Nardi 55 Comments

During the Second World War, the United States was pumping out weapons, aircraft, and tanks at an absolutely astonishing rate. The production of military vehicles and equipment was industrialized like never before, and with luck, never will be again. But even still, soldiers overseas would occasionally find themselves in unique situations that required hardware that the factories back at home couldn’t provide them with.

Which is precisely how a few United States Marines designed and built the “Stinger” light machine gun (LMG) during the lead-up to the invasion of Iwo Jima in 1945. The Stinger was a Browning .30 caliber AN/M2, salvaged from a crashed or otherwise inoperable aircraft, that was modified for use by infantry. It was somewhat ungainly, and as it was designed to be cooled by the air flowing past it while in flight, had a tendency to overheat quickly. But even with those shortcomings it was an absolutely devastating weapon; with a rate of fire at least twice that of the standard Browning machine guns the Marines had access to at the time.

Six Stingers were produced, and at least on a Battalion level, were officially approved for use in combat. After seeing how successful the weapon was during the invasion of Iwo Jima, there was even some talk of putting the Stinger into larger scale production and distributing them. But the war ended before such a plan could be put into place.

As such, the Stinger is an exceedingly rare example of a field modified weapon that was not only produced in significant numbers, but officially recognized and even considered for adoption by the military. But the story of this hacked machine gun actually started years earlier and thousands of kilometers away, as Allied forces battled for control of the Solomon Islands.

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Deploy Workaround Code To The Field When “The Field” Is Lunar Orbit

February 3, 2020 by Roger Cheng 6 Comments

The Apollo missions still inspire people today, decades after they took place. A fortunate side effect of the global public relations campaign is that a lot of information is publicly available for us to review and process. We’re right around the 49th anniversary of Apollo 14 mission, so it was a good time for [Frank O’Brien] to take readers through Apollo Guidance Computer and the hack that saved Apollo 14 (while it was in lunar orbit).

Space fans would already know many parts of this piece, but [Frank] weaves it together into a single narrative around a problematic “Abort” button that was found to be making intermittent contact as the crew were preparing to land on the moon. An inconvenient timing would have unnecessarily aborted the mission, which was obviously Not Good. [Frank] brings us up to speed on AGC fundamentals, just enough to understand the technical constraints for the hack, devised within the time constraints they faced.

For those that prefer a short video summary [Scott Manley] covered this same hack on YouTube. And for another perspective on the scope of this task, remember this was years before we had vi or emacs. When they were contemplating flipping status bits as programs were running, it’s not trivial to do a global search for code that might examine those bits. Look at the tome of source code AGC programmer [Don Eyles] worked with. Space fans who want to learn more can check out [Don]’s book.

For the ultimate AGC talk, check out The Ultimate AGC Talk.

Maybe someday trips to the moon will be a commonplace thing, but Apollo will always be the pioneer.

AVRO’s Project 1794: A Canadian Flying Saucer

February 3, 2020 by Al Williams 14 Comments

If you ask those of us who grew up somewhere in the 1950s to 1970s what our car would be like in the year 2020, we might have described an Avrocar. This top secret vehicle from Canadian Avro was part hovercraft and part jet-powered vertical takeoff vehicle. There were two prototypes actually made and [Real Engineering] has a short video on how the prototypes worked, how the real design might have worked, and even has a lot of footage of the actual devices. You can see the video below.

The designer, [Jack Frost], experimented with ground effect and the Coanda effect. The Canadian branch of Avro, a British company, worked with the U.S. military and if you look at it, you wonder how many UFO sightings it caused. Nothing like a flying disk 18 feet in diameter going over your backyard to make you call the newspapers. On second thought, it probably never got enough altitude for that to happen.

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