Supercon 2023: MakeItHackin Automates The Tindie Workflow

Selling your hardware hacks is a great way to multiply your project’s impact, get your creations into others’ hands, and contribute to your hacking-related budget while at it. If you’re good at it, your store begins to grow. From receiving a couple orders a year, to getting one almost every day – if you don’t optimize the process of mailing orders out, it might just start taking a toll on you.

That is not to say that you should worry – it’s merely a matter of optimization, and, now you have a veritable resource to refer to. At Supercon 2023, [MakeItHackin]/[Andrew] has graced us with his extensive experience scaling up your sales and making your shipping process as seamless as it could be. His experience is multifaceted, and he’s working with entire four platforms – Tindie, Lectronz, Etsy and Shopify, which makes his talk all that more valuable.

[MakeItHackin] tells us how he started out selling hardware, how his stores grew, and what pushed him to automate the shipping process to a formidable extent. Not just that – he’s developed a codebase for making the shipping experience as smooth as possible, and he’s sharing it all with us.

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A diagram from the article, showing the router being used in a car for streaming media to multiple portable devices at once

A Portable DLNA Server Hack Helps You Tame OpenWRT

A good amount of hacks can be done with off-the-shelf hardware – what’s more, it’s usually available all over the world, which means your hacks are easier to build for others, too. Say, you’ve built something around a commonly available portable router, through the magic of open-source software. How do you make the fruits of your labour easy to install for your friends and blog readers? Well, you might want to learn a thing or two from [Albert], who shows us a portable DLNA server built around a GL-MT300N-V2 pocket router.

[Albert]’s blog post is a tutorial on setting it up, with a pre-compiled binary image you can flash onto your router. Flash it, prepare a flash drive with your media files, connect to the WiFi network created by the router, run the VLC player app, and your media library is with you wherever you go.

Now, a binary image is good, but are you wondering how it was made, and how you could achieve similar levels of user-friendliness in your project? Of course, here’s the GitHub repository with OpenWRT configuration files used to build this image, and build instructions are right there in the README. If you ever needed a reference on how to make commonly available OpenWRT devices do your bidding automagically, this is it.

This is an elegant solution to build an portable DLNA server that’s always with you on long rides, and, think of it, it handily beats a typical commercialized alternative, at a lower cost. Want software upgrades? Minor improvements and fixes? Security patches? Everything is under your control, and thanks to the open-source nature of this project, you have a template to follow. There won’t always be a perfectly suited piece of hardware on the market, of course, as this elegant dual-drive Pi-based NAS build will attest.

Screenshot of the GitHub Marketplace action listing, describing the extension

Giving Your KiCad PCB Repository Pretty Pictures

Publishing your boards on GitHub or GitLab is a must, and leads to wonderful outcomes in the hacker world. On their own, however, your board files might have the repo look a bit barren; having a picture or two in the README is the best. Making them yourself takes time – what if you could have it happen automatically? Enter kicad-render, a GitHub and GitLab integration for rendering your KiCad projects by [linalinn].

This integration makes your board pictures, top and bottom view, generated on every push into the repo – just embed two image links into your README.md. This integration is made possible thanks to the new option in KiCad 8’s kicad-cli – board image generation, and [linalinn]’s code makes KiCad run on GitHub/GitLab servers.

For even more bling, you can enable an option to generate a GIF that rotates your board, in the style of that one [arturo182] demo – in fact, this integration’s GIF code was borrowed from that script! Got a repository with many boards in one? There’s an option you could make work for yourself, too.

All you need to do is to follow a couple of simple steps; [linalinn] has documented both the GitHub and GitLab integration. We’ve recently talked about KiCad integrations in more detail, if you’re wondering what else your repository could be doing!

the PTC fuse to blame for the fault described, on the ROG Ally board, with a wire soldered across the fuse

ROG Ally SD Card Slot Fix Shines Light On PTC Fuse Failure Modes

The Asus ROG Ally is a handheld that, to our pleasant surprise, has attracted a decently sized modding community. Recently, we’ve stumbled upon a Reddit post investigating a somewhat common failure mode of this handheld — the microSD card slot going out of order, where an inserted card fails to be recognized, pretty irritating to encounter. Now, it turns out, this is down to a certain model of PTC fuses being failure-prone.

It makes sense to fuse the SD card slot. The cards are dense pieces of technology that are subject to some wear and tear in daily use. As such, it’s not unheard of that a microSD card can short-circuit internally — heating up to the point of melting plastic and giving people severe burns. Given that such a card is typically connected to a beefy 3.3 V rail, any mass-manufactured device designer could want to put a fuse between the 3.3 V rail and the card. However, on some ROG Ally batches, a certain make of the fuse is used, that appears to be likely to develop faults: the fuse’s resistance increasing dramatically during the card’s normal operation, with the SD card being supplied subpar power as a result.

There’s a fair bit of investigating happening in the comment section, with people posting oscilloscope captures, using breakouts to tap the SD card, and figuring out the fuse part numbers for the affected models. As for Reddit’s solution, it’s short-circuiting the fuse with a piece of thin wire — we would probably source a suitable fuse and solder it on top of the faulty one.

This isn’t the first ROG Ally modification we’ve covered so far, and given the activity we’re seeing, it’s unlikely to be our last.

The ROG Ally with the second screen mod installed

Dual-Screen Mod For The ROG Ally Handheld

In our continuing coverage of the ROG Ally modding community, we would be amiss to not mention a seriously impressive mod — a dual screen project for the x86 gaming handheld by [YesItsKira]! Single screen devices can feel cramped, and this mod is a prime example of a dedicated hacker taking things into her own hands. In particular, the mechanics of this mod are done wonderfully, thanks to a custom-designed 3D printed Ally back cover.

The second screen connects through a USB-C port, held above the main screen by a sturdy printed hinge at whatever angle you want it. As a pleasant surprise, it’s also touch-enabled! The mod is fully open source and well documented — everything you need to print is published on Thingiverse, a detailed assembly guide with pictures is on GitHub, and the BOM is at the bottom of the guide.

Apart from printed parts, you only need a few things off Amazon, it’s that easy to source. Electronics-wise, this mod uses a Raspberry Pi-suited HDMI screen, wiring it up through an integrated USB-C dock; which means you can still charge your handheld while using the dual-screen solution!

Interested in modifications for your ROG Ally, but not quite ready to bolt on a second display? Check out this phenomenally documented battery upgrade from an iFixit staffer that we recently covered.

Screenshot of the YouTube channel videos list, showing a number of videos like the ones described in this article.

[DiyOtaku] Gives Old Devices A New Life

Sometimes we get sent a tip that isn’t just a single article or video, but an entire blog or YouTube channel. Today’s channel, [Diy Otaku], is absolutely worth a watch if you want someone see giving a second life to legendary handheld devices, and our creator has been going at it for a while. A common theme in most of the videos so far – taking an old phone or a weathered gaming console, and improving upon them in a meaningful way, whether it’s lovingly restoring them, turning them into a gaming console for your off days, upgrading the battery, or repairing a common fault.

The hacks here are as detailed as they are respectful to the technology they work on. The recent video about putting a laptop touchpad into a game controller, for instance, has the creator caringly replace the controller’s epoxy blob heart with a Pro Micro while preserving the original board for all its graphite-covered pads. The touchpad is the same used in an earlier video to restore a GPD Micro PC with a broken touchpad, a device that you can see our hacker use in a later video running FreeCAD, helping them design a 18650 battery shell for a PSP about to receive a 6000 mAh battery upgrade.

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Starlink terminal being injected with 12V from an external PSU

Bypass PoE And Power Your Starlink Terminal Directly

Sometimes, you will want to power a device in a way it wasn’t designed for, and you might find that the device in question is way too tailored to the original power source. Today, [Oleg Kutkov] is here to give us a master class on excising unnecessary power conversion out of your devices, with the Starlink terminal as an example. This device can only be officially powered from 48V PoE, but can technically work from about 12V – and, turns out, many people want to mount a Starlink terminal to their cars.

[Oleg] shows us the power circuit of the Starlink terminal, explaining which component is responsible for what, and gives us a block diagram. Then, he shows you the 12V rail that all internal components actually draw power from, and where to feed power into it. Plus, he warns you about possible caveats, like having to disable the builtin 12V regulator to prevent it from backfeeding-induced damage. If you’re looking to modify a similar device, this tutorial gives you heaps of insight on what you might need on your foray.

Thinking to modify your own Starlink terminal, perhaps, and wondering about the power consumption? [Oleg] has current consumption graphs for you, collected with a data logger for Uni-T UT800 of his own design, providing detailed figures on just how much energy you ought to supply to power the terminal from 12V, and where to (not) get it. After all, even a seemingly suitable power supply might not do.