The 2024 Business Card Challenge Starts Now

If you want to make circuits for a living, what better way to impress a future employer than to hand them a piece of your work to take home? But even if you’re just hacking for fun, you can still turn your calling into your calling card.

We are inviting you to submit your coolest business card hacks for us all to admire, and the top three entries will win a $150 DigiKey shopping spree.  If your work can fit on a business card, create a project page for it over on Hackaday.io and enter it in the 2024 Business Card Contest. Share your tiny hacks!

To enter, create a project for your hacked business card over at Hackaday IO, and then enter it into the 2024 Business Card Challenge by selecting the pulldown on the left. It’s that easy.

Continue reading “The 2024 Business Card Challenge Starts Now”

Tool-Building Mammals

It’s often said of us humans that we’re the only “tool-using mammals”. While not exclusive to the hacker community, a bunch of us are also “tool-building mammals” when we have the need or get the free time. I initially wanted to try to draw some distinction between the two modes, but honestly I think all good hackers do both, all the time.

We were talking about the cool variety of test probes on the podcast, inspired by Al Williams’ piece on back probes. Sometimes you need something that’s needle-thin and can sneak into a crimp socket, and other times you need something that can hold on like alligator clips. The infinite variety of jigs and holders that make it easier to probe tiny pins is nothing short of amazing. Some of these are made, and others bought. You do what you can, and you do what you need to.

You can learn a lot from looking at the professional gear, but you can learn just as much from looking at other hackers’ bodge jobs. In the podcast, I mentioned one of my favorite super-low-tech hacks: making a probe holder out of a pair of pliers and a rubber band to hold them closed. Lean this contraption onto the test point in question and gravity does the rest. I can’t even remember where I learned this trick from, but I honestly use it more than the nice indicator-arm contraptions that I built for the same purpose. It’s the immediacy and lack of fuss, I think.

So what’s your favorite way of putting the probe on the point? Home-made and improvised, or purpose-built and professional? Or both? Let us know!

Welcome Back, Voyager

In what is probably the longest-distance tech support operation in history, the Voyager mission team succeeded in hacking their way around some defective memory and convincing their space probe to send sensor data back to earth again. And for the record, Voyager is a 46-year old system at a distance of now 24 billion kilometers, 22.5 light-hours, from the earth.

While the time delay that distance implies must have made for quite a tense couple days of waiting between sending the patch and finding out if it worked, the age of the computers onboard probably actually helped, in a strange way. Because the code is old-school machine language, one absolutely has to know all the memory addresses where each subroutine starts and ends. You don’t call a function like do_something(); but rather by loading an address in memory and jumping to it.

This means that the ground crew, in principle, knows where every instruction lives. If they also knew where all of the busted memory cells were, it would be a “simple” programming exercise to jump around the bad bits, and re-write all of the subroutine calls accordingly if larger chunks had to be moved. By “simple”, I of course mean “incredibly high stakes, and you’d better make sure you’ve got it right the first time.”

In a way, it’s a fantastic testament to simpler systems that they were able to patch their code around the memory holes. Think about trying to do this with a modern operating system that uses address space layout randomization, for instance. Of course, the purpose there is to make hacking directly on the memory harder, and that’s the opposite of what you’d want in a space probe.

Nonetheless, it’s a testament to careful work and clever software hacking that they managed to get Voyager back online. May she send for another 46 years!

The Long And The Short Of It

Last weekend was Hackaday Europe 2024, and it was great. Besides having some time to catch up with everyone, see some fun new badge hacks, and of course all the projects that folks brought along, I also had time to attend most all of the talks. And the talks were split into two distinct sections: long-format talks on Saturday and a two-hour session of seven-minute lightning talks on Sunday.

I don’t know if it’s our short attention spans, or the wide range of topics in a short period of time, but a number of people came up after the fact and said that they really appreciated the short-but-sweet format. One heretic even went so far as to suggest that we only have lightning talks in the future.

Well, we’ve done that before – the Hackaday Unconferences. One year, we even ran three of them simultaneously! I was at Hackaday’s London Unconference the year later, and it was a blast.

But I absolutely appreciate the longer talks too. Sometimes, you just have to give a speaker free rein to dig really deeply into a topic. When the scope of the project warrants it, there’s just no substitute for letting someone tell the whole story. So I see a place for both!

If you were at Hackaday Europe, or any other conference with a lightning talks track, what do you think? Long or short? Or a good mix?

Understand Your Tools: Finger Exercises

A dip meter is basically a coil of wire that, when you excite it, you can use to tell if something inside that coil is resonating along. This lets you measure unknown radio circuits to figure out their resonant frequency, for instance. This week, we featured a clever way to make a dip meter with a nanoVNA, which is an odd hack simply because a dip meter used to be a common spare-parts DIY device, while a vector network analyzer used to cost more than a house.

Times have changed, and for the better. Nowadays, any radio amateur can pick up a VNA for less than the cost of all but the cheesiest of walkie talkies, putting formerly exotic test equipment in the hands of untrained mortals. But what good is a fancy-pants tool if you don’t know how to use it? Our own Jenny List faced exactly this problem when she picked up a nanoVNA, and her first steps are worth following along with if you find yourself in her shoes.

All of this reminded me of an excellent series by Mike Szczys, “Scope Noob”, where he chronicled his forays into learning how to use an oscilloscope by running all of the basic functions by working through a bunch of test measurements that he already knew the answer to.

It strikes me that we could use something like this for nearly every piece of measuring equipment. Something more than just an instruction manual that walks you through what all the dials do. Something that takes you through a bunch of example projects and shows you how to use the tool in question through a handful of projects. Because these days, access to many formerly exotic pieces of measuring gear has enabled many folks to have gear they never would have had before – and all that’s missing is knowing how to drive them.

Too Much Over-optimization Is Never Enough!

A discussion came up on the Hackaday Discord PCB design channel about resistor networks, and it got me thinking about whether we (the hacker community) use them in designs or not. These handy devices often take the shape of an IC, SMD or otherwise, but between the pins are a bunch of resistors instead of active silicon. They come in all sorts of configurations and tolerances, but the point is usually the same: When you need a bunch of similar resistors, it’s cheaper to go with a network package.

But how much cheaper? I did a quick search for 1 kΩ resistors and the corresponding network, and came up with similar prices for the resistors and networks – but the network has eight resistors in it! That’s an eightfold savings! Which, at a price of roughly one cent per piece, is less than a dime. While it’s certainly true that if you’re making a million widgets, saving a penny per widget matters. But do you spend the time to optimize your projects down to such margins? I want to say “of course not!” but maybe you do?

For me, worrying about seven cents in a PCB design that I may make ten of is foolishness. But still, I’ve used resistor networks for their other side effects: the resistors in a common package tend to be very tightly matched, even if their overall tolerance isn’t. If you’re making something like an R-2R DAC, that’s a definite advantage. Or if you’re space constrained, or just hate placing lots of tiny resistors, the networks shine.

I often forget about resistor networks, and when I do think of them, I think of them in terms of cost savings in industrial applications. But maybe that’s not fair – maybe they do have their hacker uses as well. Are there other parts like this that we should all know about?