How Good (Or Bad) Are Fake Power Semiconductors?

We all know that there’s a significant risk of receiving fake hardware when buying parts from less reputable sources. These counterfeit parts are usually a much cheaper component relabeled as a more expensive one, with a consequent reduction in performance. It goes without saying that the fake is lower quality then, but by just how much? [Denki Otaku] has a video comparing two power FETs, a real and a fake one, and it makes for an interesting watch.

For once the fact that a video is sponsored is a positive, for instead of a spiel about a dodgy VPN or a game involving tanks, he takes us into Keysight’s own lab to work with some high-end component characterization instruments we wouldn’t normally see. A curve tracer produces the equivalents of all those graphs from the data sheet, while a double pulse tester puts the two transistors through a punishing high-power dynamic characteristic examination. Then back in his own lab we see the devices compared in a typical circuit, a high-power buck converter. The most obvious differences between the two parts reveal something about their physical difference, as a lower parasitic capacitance and turn-on time with a higher on resistance for the fake is a pointer to it being a smaller part. Decapping the two side by side backs this up.

So it should be no surprise that a fake part has a much lower performance than the real one. In this case it’s a fully working transistor, but one that works very inefficiently at the higher currents which the real one is designed for. We can all be caught by fakes, even Hackaday scribes.

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A 1940s Car Radio Receives Some Love

The entertainment systems in modern vehicles is akin to a small in-dash computer, and handles all manner of digital content. It probably also incorporates a radio, but increasingly that’s treated as something of an afterthought. There was a time though when any radio in a car was a big deal, and if you own a car from that era it’s possible that you’ve had to coax an aged radio into life. [The Radio Mechanic] is working on a radio from a 1946 Packard, which provides a feast for anyone with a penchant for 1940s electronics.

The unit, manufactured by Philco, is an all-in-one, with a bulky speaker in the chassis alongside the tubes and other components. It would have sat behind the dash in the original car, so some external cosmetic damage is not critical. Less easy to pass off is the cone rubbing on the magnet, probably due to water damage over the last eight decades. Particularly interesting are the controls, as we’re rather enamored with the multicolored filter attached to the tone control. A laser cutter makes short work of recreating the original felt gasket here.

The video below is the first of a series on this radio, so we don’t see it working. Ahead will be a lot more cleaning up and testing of components, and we’d expect a lot of those paper capacitors to need replacement. We can almost smell that warm phenolic smell.

If tube radio work is your thing, we’ve been there before.

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Supercon 2023: Reverse Engineering Commercial Coffee Machines

There was a time when a coffee vending machine was a relatively straightforward affair, with a basic microcontroller doing not much more than the mechanical sequencer it replaced. A modern machine by contrast has 21st century computing power, with touch screens, a full-fat operating system, and a touch screen interface. At Hackaday Supercon 2023, [Kuba Tyszko] shared his adventures in the world of coffee, after reverse engineering a couple of high-end dispensing machines. Sadly he doesn’t reveal the manufacturer, but we’re sure readers will be able to fill in the gaps.

Under the hood is a PC running a Linux distro from a CF card. Surprisingly the distros in question were Slax and Lubuntu, and could quite easily be investigated. The coffee machine software was a Java app, which seems to us strangely appropriate, and it communicated to the coffee machine hardware via a serial port. It’s a tale of relatively straightforward PC reverse engineering, during which he found that the machine isn’t a coffee spy as its only communication with its mothership is an XML status report.

In a way what seems almost surprising is how relatively straightforward and ordinary this machine is. We’re used to quirky embedded platforms with everything far more locked down than this. Meanwhile if hacking vending machines is your thing, you can find a few previous stories on the topic.

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Comparing Those Ten Cent Microcontrollers

If you follow the world of microcontrollers, then you’ll probably be familiar with the most recent crop of ten cent parts. They bring power and features previously the preserve of much more expensive chips into the super-budget arena, and they’re appearing in plenty of projects on these pages.

If you’re not familiar with them it can seem daunting to decide which one to use, so to help you [Zach of All Trades] is comparing two of the more common ones. The CH32V003 with a RISC-V core and the PY32F002 with an ARM Cortex M0+ core are both pretty similar on paper, but which should you use?

The video below gives a run-down of each part along with some demonstrations before making its conclusions. The ARM-based part isn’t as quick as the RISC-V one but has a slight edge on peripherals, while the support is where a potential winner emerges in the shape of the CH32. That should be the last word, but for that the PY32 has the distance advantage over its rival of ready availability.

So this look at two families of cheap microcontrollers reveals the pros and cons of each, but in reality it provides an introduction to two sets of powerful chips for pennies.

As we’ve observed before, there are more chips to be found in this market.

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Can A Toy Printer Be Made Great?

Now that the bottom end of the 3D printer market has been largely cleared of those garbage “Prusa i3 clone” models which used to infest it a few years ago, a new breed of ultra-cheap printer has taken their place. EasyThreed make a range of very small printers pitched as toys, and while they’re no great shakes by the standards of most Hackaday readers, they do at least work out of the box. For their roughly $75 price tag they deliver what you’d expect, but can such a basic machine be improved with a few upgrades? [Made with Layers] has taken a look.

These printers have an all-plastic snap-together construction with a 10 cm by 10 cm bed and a set of small geared stepper motors driving their axes. He concentrates on stiffening the structure, upgrading those motors, and because he’s sponsored by a 3D printer electronics company, upgrading their controller.

The motors were replaced first with some NEMA 11 steppers, and then by some over-sized ones which maybe push the idea a little far. By moving the motors to a bracket he was able to free up their mountings to secure a 3D printed insert to stiffen the arms. Perhaps he’s pushing it a little for the video with the electronics upgrade, but we think there’s a happy medium with the smaller of the two motor upgrades and the stiffening.

So if you have an EasyThreed in your life it’s possible to upgrade it into something a little better, but it’s worth asking whether that $75 might be better spent in saving for a better machine in the first place. We’ve been curious about these tiny printers for a while though, and it’s interesting to have some more of our questions answered.

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A Wireless Monitor Without Breaking The Bank

The quality of available video production equipment has increased hugely as digital video and then high-definition equipment have entered the market. But there are still some components which are expensive, one of which is a decent quality HD wireless monitor. Along comes [FuzzyLogic] with a solution, in the form of an external monitor for a laptop, driven by a wireless HDMI extender.

In one sense this project involves plugging in a series of components and simply using them for their intended purpose, however it’s more than that in that it involves some rather useful 3D printed parts to make a truly portable wireless monitor, as well as saving the rest of us the gamble of buying wireless HDMI extender without knowing whether it would deliver.

He initially tried an HDMI-to-USB dongle and a streaming Raspberry Pi, however the latency was far too high to be useful. The extender does have a small delay, but not so bad as to be unusable. The whole including the monitor can be powered from a large USB power bank, answering one of our questions. All the files can be downloaded from Printables should you wish to follow the same path, and meanwhile there’s a video with the details below the break.

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Gas-Tight FDM 3D Printing Is Within Your Grasp

The widespread availability of inexpensive 3D printers has brought about a revolution in what can be easily made at home. However these creations aren’t perfect, particularly when it comes to the adhesion between their layers. Aside from structural failures along the layer lines there is also the question of those joins being permeable, limiting the possibility for waterproof or gas proof prints. It’s something [German Engineer] has tackled in a new video, in which he’s looking at the design and preparation of small propane tanks.

A blurry image of a red 3d-printed part exploding
This is the frame at which the 3D printed tank explodes

The attraction of propane as a fuel is that it liquefies easily on compression, so a propane cylinder or tank will be an equilibrium of liquid propane with pressurized gas above it, whose pressure depends on the ambient temperature. This means that any tank must be expected to have a working pressure somewhere between 150 and 200 PSI, with of course a design pressure far exceeding that for safety reasons.

Filling a 3D printed tank immediately results in the propane escaping, as he demonstrates by putting one of his prints under water. He solves this with a sealant, Diamant Dichtol, which is intended to polymerize in the gaps between layers and create a gas-tight tank. A range of three tanks of different thicknesses are treated this way, and while the 1 mm thick variety bursts, the thicker ones survive.

It’s clear that this technique successfully creates gas-tight prints, and we can see the attraction of a small and lightweight fuel tank. But we can’t help worrying slightly about the safety, for even when the material is a lightweight 3D print, high pressure equipment is not to be trifled with. Tanks do burst, and when that happens anyone unfortunate enough to be close by sustains nasty, even life-threatening injuries. Use the technique, but maybe don’t hit it with high pressures.

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