One time-proven method to make a lesson memorable is to make it a story, but that is not easy if your core material is the repair log of a rotted out analog ammeter. Most folks don’t need a 300A meter on their drill press, so [Build Comics] converted it to a text display and describes the procedure like they are writing a comic book. He is using HDLO-3416 LED cluster arrays for that dated-but-legible industrial feel, and everything looks right at home in a box made from oak and steel. Even the USB cord even gets a facelift by running it inside a fabric shoelace. In our own lives, covering charging cables is a hack on its own because we don’t want to fumble with the wrong charger when it is time to sleep or drive. Glow-in-the-dark cord upgrades, anyone?
We don’t have a pre-operation picture of the subject, but the innards suggest that it comes from the bottom of an industrial scrap pile. There is a cross-hatch pattern on the front plate, which hinted at 3D printing, but if you look closely at the early images, you can see that it is original. There is a nodeMCU board to fetch the date information and control the four alphanumeric displays. Except for the red lights, all the new hardware hides behind wood or steel, so this old workhorse’s aesthetic lives on and has a story to share that is a delight to read.
If you enjoy reading [Build Comics] and their adventurous recollections, we forecast you’ll enjoy this weather display, or maybe it is time to check out their clock, but we want to plant the seed of literary build logs.
[VoltLog] got a hold of a prerelease unit of Joulescope — a DC energy analyzer that promises to make it easy to optimize power and energy usage of your electronic designs. You can find his review in the video below. The device is a very fast ammeter and voltmeter. Given that, it is easy to compute energy and, over time, power.
The device is set to retail for about $400 according to a letter in the video, although the website mentions closer to $800. Both of those seem to be a bit much for a piece of specialty gear that is really just a fast analog to digital converter and some software. To be fair, the device can read ranges between 18 microamps to 10 amps with resolutions as low as 1.5 nanoamps on the lower side of the range. Is it worth it? That will depend on your application and your price sensitivity.
Continue reading “Joulescope DC Energy Analyzer Reviewed”
There’s many different ways of measuring current. If it’s DC, the easiest way is to use a shunt resistor and measure the voltage across it, and for AC you could use a current transformer. But the advent of the Hall-effect sensor has provided us a much better way of measuring currents. Hall sensors offers several advantages over shunts and CT’s – accuracy, linearity, low temperature drift, wider frequency bandwidth, and low insertion loss (burden) being some of them. On the flip side, they usually require a (dual) power supply, an amplification circuit, and the ability to be “zero adjusted” to null output voltage offsets.
[Daniel Mendes] needed to measure some fairly high currents, and borrowed a clip-on style AC-DC current probe to do some initial measurements for his project. Such clip on current probes are usually lower in accuracy and require output DC offset adjustments. To overcome these limitations, he then built himself an invasive hall sensor current probe to obtain better measurement accuracy (Google Translated from Portugese). His device can measure current up to 50 A with a bandwidth stretching from DC to 200 kHz. The heart of his probe is the LAH-50P hall effect current transducer from LEM – which specialises in just such devices. The 25 mV/A signal from the transducer is buffered by an OPA188 op-amp which provides a low output impedance to allow interfacing it with an oscilloscope. The op-amp also adds a x2 gain to provide an output of 50 mV/A. The other critical part of the circuit are the high tolerance shunt resistors connected across the output of the LAH-50P transducer.
The rest of his design is what appears to be a pretty convoluted power supply section. [Daniel] wanted to power his current probe with a 5V input derived from the USB socket on his oscilloscope. This required the use of a 5 V to 24 V boost switching regulator – with two modules being used in parallel to provide the desired output power. A pair of linear regulators then drop down this voltage to +15 / -15 V required for the trasducer and op-amp. His blog post does not have the board layout, but the pictures of the PCB should be enough for someone wanting to build their own version of this current sensor.
[Aleksejs Mirnijs] needed a tool to accurately measure the power consumption of his Raspberry Pi and Arduino projects, which is an important parameter for dimensioning adequate power supplies and battery packs. Since most SBC projects require a USB hub anyway, he designed a smart, WiFi-enabled 4-port USB hub that is also a power meter – his entry for this year’s Hackaday Prize.
[Aleksejs’s] design is based on the FE1.1s 4-port USB 2.0 hub controller, with two additional ports for charging. Each port features an LT6106 current sensor and a power MOSFET to individually switch devices on and off as required. An Atmega32L monitors the bus voltage and current draw, switches the ports and talks to an ESP8266 module for WiFi connectivity. The supercharged hub also features a display, which lets you read the measured current and power consumption at a glance.
Unlike most cheap hubs out there, [Aleksejs’s] hub has a properly designed power path. If an external power supply is present, an onboard buck converter actively regulates the bus voltage while a power path controller safely disconnects the host’s power line. Although the first prototype is are already up and running, this project is still under heavy development. We’re curious to see the announced updates, which include a 2.2″ touchscreen and a 3D-printable enclosure.
[Dannyelectronics] sometimes needs to measure tiny currents. Really tiny, like leakage currents through a capacitor. He’s built a few setups to make the measurements, but he also knew he’d sometimes want to take readings when he didn’t have his custom gear available. So he decided to see what he could do with an ordinary digital meter.
As you might expect, a common digital meter’s current scales aren’t usually up to measuring nano- or pico-amps. [Danny’s] approach was not to use the ammeter scale. Instead, he measures the voltage developed across the input impedance of the meter (which is usually very high, like one megaohm). If you know the input characteristics of the meter (or can calibrate against a known source), you can convert the voltage to a current.
For example, on a Fluke 115 meter, [Danny] found that he could read up to 60nA with a resolution of 0.01nA. A Viktor 81D could resolve down to 2.5pA–a minuscule current indeed.
We’ve looked at the difficulties involved in reading small currents before. If tiny currents aren’t your thing, maybe you’d like to try charging an iPhone with 3 KA, instead.
This isn’t the first of its type, but [Daniel]’s MSP430 based Analog Gauge Clock certainly ticks off the “hack” quotient. He admits an earlier Voltmeter Clock we featured a while back inspired him to build his version.
[Daniel] was taking an Embedded systems class, and needed to build an MSP430G2553 microcontroller based final project. Which is why he decided to implement the real time clock using the micro-controller itself, instead of using an external RTC module. This also simplified the hardware used – the microcontroller, a crystal, three analog ammeters, and a few passives were all that he needed. Other than the Ammeters, everything else came from his parts bin. Fresh face plates were put on the ammeters, and the circuit was assembled on a piece of strip board. A piece of bent steel plate served as the housing.
The interesting part is the software. He wrote all of it in bare C, without resorting to using the Energia IDE. He walks through all of the important parts of his code on his blog post. Setting load capacitance for the timing crystal was important, so he experimented with an oscilloscope to see which value worked best. And TI’s Application Note on MSP430 32-kHz Crystal Oscillators (PDF) proved to be a useful resource. Three PWM output’s run the three ammeters which indicate hours, minutes and seconds. Push-button switches let him set the clock. See a short demo of the clock in the video below.
Continue reading “Current Meter Shows Current Time”
A ‘meter is one of the most important tools on any electronics bench. After you’ve exhausted your five senses trying to figure out what’s happening in a circuit, firing up the old ‘meter is usually the next step. Meters are largely digital nowadays, but their analog ancestors are still widely available. We have a chemist and inventor named [Edward Weston] to thank for the portability and ubiquity of DC measuring equipment.
After immigrating to the United States from England with the degree in medicine his parents wanted him to earn, [Edward Weston] asserted that he was more interested in chemistry. His career began in electroplating, where he soon realized that he needed a reliable, constant current source to do quality plating. This intense interest in power generation led him to develop a saturated cadmium cell, which is known as the Weston cell. Its chemistry produces a voltage stable enough to be used for meter calibration. The Weston cell is also good for making EMF determinations.
Within a few years, he co-founded the Weston Electrical Instrument Corporation. The company produced several types of meters along with transformers and transducers known for their portability and accuracy. In 1920, [Weston & Co.] created this 1920 educational film in cooperation with the United States Navy as part of a series on the principles of electricity.
The viewer is invited to consider the importance of measurement to civilization, most notably those fundamental measurements of length, mass, and time. [Weston] positions his electrical measuring instruments at this level, touting them as the international favorite. We get the full tour of a Weston meter, from the magnet treated for permanence to the specially designed pole pieces that correctly distribute lines of magnetic force. What education film about electromagnetism would be complete without an iron filings demonstration? This one definitely delivers.
Continue reading “Retrotechtacular: Weston Electrical Instruments”