An Open-Source Rotational Casting Machine

September 15, 2011 by Jeremy Cook 28 Comments

[Aurelio] wrote in to tell us about the smartCaster, an “Open source automatic roto-casting machine.” For those of you not familiar with roto-casting, or rotational molding, it’s a process whereby something to be formed is placed into a mold and then melted while spinning. This item is often plastic, but it can be another material such as plaster of Paris or even chocolate.

Naturally, having something made using this process is generally very expensive and generally requires a high volume of parts to be made. The smartCaster Kickstarter project aims to change this. Although in the prototype stage currently, [Aurelio] claims to need only $1571 to finish his project and make it ready for the prospective at-home rotational molder.

Although it’s a much different tool than we see here most of the time, for the right project (custom Easter Bunnies anyone?) it could be quite useful. Check out a video of the prototype in action after the break. Continue reading “An Open-Source Rotational Casting Machine” →

A Light-Following Pong Game

September 13, 2011 by Jeremy Cook 3 Comments

Although not everyone has the ability to make a hacked Pong game Like [Marcelo], even fewer have the ability or the creativity to come up with the elaborate hack that he did. The basic premise of his game is a version of pong played on a breadboard with a 8×8 matrix of LEDs. The controls are really what sets this hack apart. Instead of using a paddle controller or normal switches, small flashlights are used to control the on-screen (on-LED matrix) paddle. This is accomplished using a series of photoresistors and a PIC processor.

Innovative as this would be by itself, [Marcelo] decided to make a program in Flash to display the action on a computer. Communication is done serially, and C# is used to translate everything as Flash doesn’t natively work with a serial connection.

Another innovation is that there are two LEDs connected on either side powered via pulse width modulation. The lights get dimmer as one player is about to lose. Check out [Marcelo’s] pong game after the break!

Continue reading “A Light-Following Pong Game” →

Engine Hacks – A DIY Methane Generator

September 11, 2011 by Jeremy Cook 19 Comments

All “methane generator” jokes aside, This one actually serves a useful purpose. Although not an engine hack per se, methane can be used to run an engine. As the traditional method of powering an internal combustion engine, gasoline, gets more and more expensive, alternatives will have to be found. If you happen to live on a farm, or have access to a source of organic waste, this method could serve as a viable one.

One would need quite a bit of waste, as each kilogram yields around 400 liters of methane gas. This amount is enough to run a gas light for around 4 hours. Any sort of useful engine would require quite a bit more than this (chicken farm possibly?).

A process for converting waste to fuel is illustrated in the video after the break. Extreme caution should be used if attempting to do something like this. There is a danger of not only flammable gas leaking and catching on fire or exploding, but the organic material can be quite toxic as well. Continue reading “Engine Hacks – A DIY Methane Generator” →

A No-touchscreen Picture Frame?

September 10, 2011 by Jeremy Cook 8 Comments

Many people have touch-screen devices, however, this hack claims to be the first picture frame to feature a “no-touch” interface. Although someone somewhere certainly has a digital picture frame hooked up to a “Clapper”, we’re going to give [Wasabi] the benefit of the doubt.

After buying a Microtouch kit from Adafruit several months ago with the intention of building something meaningful, [Wasabi] ran into a common problem among hackers, a lack of time. Instead of totally giving up on the device, the decision was made to make it into a simple picture frame. Although the Microtouch features a touchscreen, it also features an accelerometer. With a little hacking, as described in his write-up, the “touchless” picture frame was born. Cleverly, the screen was hidden behind glass, but through this interface, interaction was still possible.

The device itself seems like a great hacker tool, especially at a price point of just under $70. Here’s a hack where “Zork” was ported to this device, but be sure to send us any other projects you come up with using it! Check out the video after the break of this device in action!

Continue reading “A No-touchscreen Picture Frame?” →

The Partyscroller LED Display

September 5, 2011 by Jeremy Cook 16 Comments

As [Plasma2002] put it, “Those jumbo screens at concerts that display your text messages can be a lot of fun. Wouldn’t it be great if you could have the same thing for your own parties or social gatherings?” The answer to this question came in the form of this hack, a scrolling marquee sign that guests simply had to text to get it to display messages. Apparently guests at the party loved the device, and who wouldn’t?

More importantly for [HAD] though, is that [Plasma2002] decided to show everyone how it’s done. He gives us an overview of the process via a nicely illustrated block diagram, then breaks everything down into the actual code used. A Google voice account is used as the dial-in number and everything is kept anonymous. A “bad-word” filter is used to keep everything semi-appropriate.

Really a cool device, and one that we hope will show up at hacker’s parties everywhere. Who knows, maybe something like this could enjoy mainstream success as well. Check out the video after the break to see this device in action! Continue reading “The Partyscroller LED Display” →

Building A CNC Router To Call My Own

September 1, 2011 by Jeremy Cook 17 Comments

As with most writers for [HAD], I enjoy doing projects as much as I like writing about them. As a mechanical Engineer that writes for a blog mostly about electronics, a CNC router seemed like something I needed in my garage. Building a router like this requires a bit of expertise in both electronics and mechanics, so it seemed like a good challenge.

This router kit, made by Zen Toolworks, comes fairly complete frame-wise, but requires a lot of knowledge on the electrical side to get things running correctly. In order to make it look decent and work correctly, I had to rely on some zip-tie and basic diagnostic skills that I’ve honed as a former engineering Co-op and technician. Also, I had to figure out a way to cheaply stack everything in my garage as we park two cars there (the footprint is 14″ x 22″, so I consider that a success).

One of the bigger challenges that I still have to overcome with this project is learning “G-code” and how to use software to generate it. Although I’ve done some basic programming already, as seen in the video after the break, there’s still much to learn. I’d hope that having this tool around can lead to better projects as I won’t have to be restricted to simple milled lines and circles anymore.

Continue reading “Building A CNC Router To Call My Own” →

Making A Bluetooth Headset Into A Wireless Music Streaming Device

August 31, 2011 by Jeremy Cook 9 Comments

This bluetooth headset hack, although simple, may provide some hacking inspiration. Turning a Bluetooth headset into a wireless input for one’s stereo is definitely something that makes one think “why didn’t I think of that?” It’s also good if you’ve got a tight hacking budget as there’s not a lot of stuff to buy.

In addition to a possibly broken headset, a 3.5mm stereo plug and some wires are needed for this. Throw in some tools that every good hacker should have around like a soldering iron and glue gun and you’re ready to get started. [Dex] does a good job of describing the process, from disassembling the headset to wiring the stereo plug to it. When making the conversion, one must remember to bridge the left and right output channels, as most headsets only output a mono signal.

There’s not a whole lot else required to do this hack. Could be a good beginner project. For another Bluetooth-based hack using scrounged equipment, check out this Cellphone controlled retro-radio hack.