3D Printed Electronics Breadboard

August 25, 2024 by Maya Posch 8 Comments

The printed breadboard cover, seen from the bottom. (Credit: CHEP, YouTube) — The printed breadboard cover as seen from the bottom. (Credit: CHEP, YouTube)

Does it make sense to make your own breadboards rather than purchasing off the shelf ones? As [Chuck Hellebuyck] notes in a recent video on DIY, 3D-printed breadboards, there’s a certain charm to making a breadboard exactly the size you need, which is hard to argue with. The inspiration came after seeing the metal breadboard spring clips on sale by [Kevin Santo Cappuccio], who also has a 3D printable breadboard shell project that they fit into. This means that you can take the CAD model (STEP file) and modify it to fit your specifications before printing it, which is what [Chuck] attempts in the video.

The models were exported from TinkerCAD to Bambu Lab Studio for printing on a Bambu Lab A1 Mini FDM printer. After a failed first print (which the A1 Mini, to its credit, did detect), a model was printed on a Creality K1 Max instead. Ultimately [Chuck] traced this back to the Bambu Lab Studio slicer failing to add the inner grid to the first layer, which the Creality slicer did add, caused by the ‘wall generator’ setting in the Bambu Lab slicer being set to ‘Classic’ rather than ‘Arachne,’ which can vary line width.

After this, the models printed fine and easily fit onto the spring clips that [Chuck] had soldered down on some prototyping board. A nice feature of these spring clips is that they have a bit of space underneath them where an SMD LED can fit, enabling functional (or just fancy) lighting effects when using a custom PCB underneath the contraption. As for whether it’s worth it depends on your needs. As [Chuck] demonstrates, it can be pretty convenient for a small breadboard on an add-on card (with or without custom lighting) like this, but it’s unlikely to replace generic breadboards for quick prototyping. We can, however, imagine a custom breadboard with mounting points for things like binding posts, switches, or potentiometers.

If we had that kind of custom breadboard, we wouldn’t need these. People were making custom breadboards back in 1974, but they didn’t look like these.

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2024 Business Card Challenge: Adding Some Refinement To Breadboard Power Supplies

May 26, 2024 by Bryan Cockfield 6 Comments

For small electronics projects, prototyping a design on a breadboard is a must to iron out kinks in the design and ensure everything works properly before a final version is created. The power supply for the breadboard is often overlooked, with newcomers to electronics sometimes using a 9V battery and regulator or a cheap USB supply to get a quick 5V source. We might eventually move on to hacking together an ATX power supply, or the more affluent among us might spring for a variable, regulated bench supply, but this power supply built specifically for breadboards might thread the needle for this use case much better than other options.

The unique supply is hosted on a small PCB with two breakout rails that connect directly to the positive and negative pins on a standard-sized breadboard. The power supply has two outputs, each of which can output up to 24V DC and both are adjustable by potentiometers. To maintain high efficiency and lower component sizes, a switch-mode design is used to provide variable DC voltage. A three-digit, seven-segment display at the top of the board keeps track of whichever output the user selects, and the supply itself can be powered by a number of inputs, including USB-C or lithium batteries.

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Sandwizz Promises To Reinvent The Breadboard

May 13, 2024 by Tom Nardi 42 Comments

The solderless breadboard is perhaps the electronic hobbyist’s most commonly used tool, but let’s be honest, it isn’t exactly anyone’s favorite piece of gear. Even if you’ve got an infinite supply of jumpers in just the right size, any mildly complex circuit quickly becomes a nightmare to plan out and assemble. To say nothing of the annoyance of trying to track down an intermittent glitch, only to find you’ve got a loose wire someplace…

The Sandwizz Breadboard hopes to address those problems, and more, by turning the classic breadboard into a high-tech electronics prototyping platform. The Sandwizz not only includes an integrated power supply capable of providing between 1.8 and 5 volts DC, but also features an array of integrated digital and analog components. What’s more, the programmable connection system lets you virtually “wire” the internal and external components instead of wresting with jumper wires.

To configure the Sandwizz, you just need to connect to the device’s serial interface with your favorite terminal emulator and work your way through its text-based menus. You can also export a netlist file from your KiCad schematic and upload it into the board to make all the necessary connections automatically. This lets you make the leap from concept to physical prototype in literally seconds.

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Recycling Wires For Breadboarding

April 16, 2024 by Al Williams 36 Comments

It is easy to take things for granted, but if you work with students, you realize that even something as simple as a breadboard needs explanation. [0033mer] recently shared a tip about how he wires both solderless breadboards and prototype boards on the cheap. Instead of buying special wires, he salvages riser cables often found in scrap from demolished buildings. These often have 200 or so thin solid wires inside. You take them apart, and, as he put it, if you have 15 feet of the stuff, that will last you the rest of your life. We hope you live longer than that, but still.

One advantage to doing this is you don’t feel bad about cutting the wires exactly to length which makes for neat boards. He has a tiny stripper that make it easy to remove the insulation during installation.

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A 65-in-1 The 2024 Way

March 25, 2024 by Dan Maloney 62 Comments

If necessity is the mother of invention, nostalgia must be its stepmother, or its aunt at the very least. The desire to recreate long-obsolete devices simply because they existed while we were growing up is a curious trait, but one that’s powerful enough to drive entire categories of hardware hacking — looking at you, retrocomputing buffs.

Hardware nostalgia isn’t all about 6502s and Z80s, though. Even more basic were the electronic toys of the 1970s, such as the Radio Shack 65-in-1 kit that [Tom Thoen] is currently recreating. The 65-in-1 was a breadboarding kit aimed at the budding electrical engineer, with components mounted to colorful cardboard by spring terminals. The included “lab manual” had circuits that could be quickly assembled using a handful of jumper wires. It was an endlessly fascinating toy that undoubtedly launched many careers, present company included.

The original 65-in-1 was $21.95 in 1976, or about $120 today.

While the passage of time may not have dulled [Tom]’s memories of his original 65-in-1, technology has marched on, meaning that certain allowances had to be made to create a modern version. He wisely eschews the cardboard for PCBs, one for each of the major component blocks provided in the original, and uses female header connectors in place of the springs. Component choice is tailored for the times; gone are the ferrite rod antenna and variable capacitor of the original, as well as the incandescent lamp, which is replaced by an LED that would have been a significant fraction of the kit’s $21.95 price back in 1976. There’s no BOM yet, so we can’t say for sure if any of the transistors are germanium, but it’s clear that there aren’t any of the old TO-1 cans. But dismay not, originalists, for the meter, relay, CdS photocell, and “solar battery” all made the final cut.

[Tom] has done some beautiful work here, with more to come. We imagine that 3D printing could be used to recreate some details like the original Morse key and speaker grille. We love the laser-engraved backing board, too, as it captures some of the charm of the original’s wooden box. This isn’t the only love for the “Science Fair” brand we’ve seen lately, either; the nostalgia seems to be contagious.

Z80 I/O Madness

January 19, 2024 by Al Williams 26 Comments

While the 8080 started the personal computer revolution, the Z80 was quickly a winner because it was easier to use and had more capabilities. [Noel] found out though that the Z80 OUT instruction is a little odd and, in fact, some of the period documentation was incorrect.

Many CPUs used memory-mapped I/O, but the 8080 and Z80 had dedicated I/O addressing pins and instructions so you could fill up the memory map with actual memory and still have some I/O devices. A quick look in the famous Zak’s book on Z80 programming indicates that an instruction like OUT (C),A would write the A register to the output device indicated by the BC register pair (even though the instruction only mentions C. However, [Noel] missed the note about the B register and saw in the Zilog documentation that it did. Since he didn’t read the note in the Zak’s book until later, he assumed it was a discrepancy. Therefore, he went to the silicon to get the correct answer.

Breadboarding a little Z80 system allowed him to look at the actual behavior of the instruction. However, he also didn’t appreciate the syntax of the assembly language statements. We’ve done enough Z80 assembly that none of it struck us as particularly crazy, especially since odd instruction mnemonics were the norm in those days.

Still, it was interesting to see him work through all the instructions. He then looks at how Amstrad used or abused the instructions to do something even stranger.

If you want to breadboard a minimal Z80 system, consider this one. If you enjoy abuse of the Z80 I/O system, you don’t want to miss this Z80 hack for “protected mode.”

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Switching Converter For EEPROM Programmer Taxes Solderless Breadboard

December 8, 2023 by Dan Maloney 13 Comments

We all know that solderless breadboards have their limitations. All that stray capacitance can play hell with circuits, especially high-speed stuff, but they’re so darn useful that avoiding them in favor of some other prototyping method can be really hard. So we often just forge ahead, plugging in our parts and hoping for the best

A recent veteran of the breadboard battle is [Anders Nielsen], who kicked off a new project by prototyping this high-voltage boost converter on a breadboard, with mixed results. The project is a scratch-built programmer for old-school ROM chips, a task normally farmed out to a dedicated programmer, but where’s the sport in that? Besides, this is the future, and generating the 12 to 14 volts needed should be a snap. And it would be, except for the fact that his chosen chip, a MIC2288 switching boost regulator, is only available in an SMD package. Getting the chip and a few other SMD support components onto breadboard-compatible breakouts proved to be challenging, and getting it working once it was there was even more work.

A lot of the trouble was down to simple breadboarding errors, but the big problem was the input capacitance, which [Anders] had to fiddle with quite a bit to get the converter to 14 volts. The current maxes out at about 25 mA before the voltage starts dropping, which just might be enough to burn those old chips, so we’ll call this a provisional win and see what happens when he builds the rest of the programmer.

[Anders]’ experience here raises a good question: what’s the best way to prototype using fussy SMD components? PCBs are cheap enough that it’s tempting to go straight to one, but swapping parts in and out like he had to do here to get everything just right would be much harder that way. We’re not sure we know the answer, but we’re pretty sure we’ll hear your thoughts on that in the comments section.

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