Edgar Thomson Steel Works in the mid-1990s (Credit: David Rochberg - Own work, CC BY 2.5)

How US Steel Changed From World-Leading To Industry-Trailing

December 29, 2023 by Maya Posch 68 Comments

It was recently announced that US Steel will be acquired by Tokyo-based Nippon Steel for a measly $14.1 billion , ending the former’s 122 year history as a former US industrial powerhouse. Yet what happened to degrade what was once the number one steel maker in the world upon its formation out of two existing industrial giants in 1901 into a has-been? This is the topic that [Brian Potter] dives into in a recent article.

Most of the how and why can be condensed into a simple reluctance to follow industry innovations, often passing on new technologies. This went well until the post-WWII era, when foreign competition began to heat up, with this competition more than happy to embrace whatever new steel making technologies became available. Case in point was the replacement of open hearth furnaces with basic oxygen furnaces by the early 1950s, which US Steel only began to adopt in the 1960s. These were then themselves largely replaced by contemporary electric arc furnaces, in a constant renewal process that US Steel failed to adapt to, unlike its more nimble competitors.

By the early 1980s US Steel’s US market share had already dropped to around 20% as Japanese steel makers in particular were eating its lunch. As US Steel and other US steel makers kept falling behind on the competition, shedding plants and workers in an attempt to stay profitable, it should come as no surprise that this would be US Steel’s ultimate fate.

(top image: Edgar Thomson Steel Works in the mid-1990s (Credit: David Rochberg – Own work, CC BY 2.5) )

Moving Iron-Coated Polymer Particles Uphill Using External Magnetic Field

December 28, 2023 by Maya Posch 1 Comment

Microscopy of PMMA ferromagnetic Janus particle as used in the study (Credit: Wilson-Whitford et al., 2023)

Granular media such as sand have a range of interesting properties that make it extremely useful, but they still will obey gravity and make their way downhill. That is, until you coat such particles with a ferromagnetic material like iron, make them spin using an external magnetic field and watch them make their way against gravity. This recent study by researchers has an accompanying video (also embedded below) that is probably best watched first before reading the study by Samuel R. Wilson-Whitford and colleagues in Nature Communications.

In the supplemental material the experimental setup is shown (see top image), which is designed to make the individual iron-coated polymer particles rotate. The particles are called Janus particles because only one hemisphere is coated using physical vapor deposition, leaving the other as uncovered PMMA (polymethyl methacrylate).

While one might expect that the rotating magnetic field would just make these particles spin in place, instead the researchers observed them forming temporary chains of particles, which were able to gradually churn their way upwards. Not only did this motion look like the inverse of granular media flowing downhill, the researchers also made a staircase obstacle that the Janus particles managed to traverse. Although no immediate practical application is apparent, these so-called ‘microrollers’ display an interesting method of locomotion in what’d otherwise be rather passive granular media.

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Making The Case For Wooden Wind Turbines With Swedish Modvion

December 28, 2023 by Maya Posch 37 Comments

Inside shot of the Modvion wooden wind turbine tower.

Modern-day wind turbines are constructed using mostly concrete and steel, topped by the fiberglass composite blades mounted to the nacelle that houses the gearbox and generator, along with much of the control systems. With the ever increasing sizes of these turbines transporting the components to the installation location is a harrowing task, something which Swedish company Modvion claims to improve upon with its wooden tower elements that come mostly packaged flat, for on-site assembly. The BBC recently took a look at the first of these partially wooden wind turbine towers. At 105 meters tall, it features a standard V90-2.0MW turbine and blades.

Rather than using concrete slabs at the base with steel tower segments on top, or a fully steel tower like with most wind turbines, Modvion uses segments of layered wood which it calls ‘the module‘. These are assembled out of 144 layers of 3 mm thick spruce, with ring segments assembled on-site. This means that multiple of these modules can be stacked onto a standard truck with no concerns that come with oversized transports. According to Modvion these wooden towers should last about the same number of years as their steel counterparts. Continue reading “Making The Case For Wooden Wind Turbines With Swedish Modvion” →

An Insulin Injection That Lasts For Days: A New Hope For Diabetics

December 27, 2023 by Maya Posch 12 Comments

A major challenge for people who have a form of diabetes is the need to regulate the glucose levels in their body. Normally this is where the body’s insulin-producing cells would respond to glucose with a matching amount of insulin, but in absence of this response it is up to the patient to manually inject insulin. Yet recent research offers the hope that these daily injections might be replaced with weekly injections, using insulin-binding substances that provide a glucose-response rather like the natural one. One such approach was tested by Juan Zhang and colleagues, with the results detailed in Nature Biomedical Engineering.

In this study, the researchers injected a group of diabetic (type 1) mice and minipigs with the formulation, consisting out of gluconic acid-modified recombinant human insulin bound to a glucose-responsive phenylboronic acid-diol complex. The phenylboronic acid element binds more easily to glucose, which results in the insulin being released, with no significant hypoglycemia observed in this small non-human test group. A major advantage of this mechanism is that it is fully self-regulating through the amount of glucose present in the blood.

This study is similar to work by Sijie Xian and colleagues published in Advanced Materials (ChemRxiv preprint) where a similar complex of glucose-sensitive, bound insulin complex was studied, albeit in vitro. With non-human animal testing showing good results for this method, human trials may not be far off, which could mean the end to daily glucose and insulin management for millions in the US alone.

(Top image: Chemical structures of the insulin-DiPBA complex and its functioning. Credit: Sijie Xian et al., 2023)

China’s Nuclear-Powered Containership: A Fluke Or The Future Of Shipping?

December 26, 2023 by Maya Posch 73 Comments

Since China State Shipbuilding Corporation (CSSC) unveiled its KUN-24AP containership at the Marintec China Expo in Shanghai in early December of 2023, the internet has been abuzz about it. Not just because it’s the world’s largest container ship at a massive 24,000 TEU, but primarily because of the power source that will power this behemoth: a molten salt reactor of Chinese design that is said to use a thorium fuel cycle. Not only would this provide the immense amount of electrical power needed to propel the ship, it would eliminate harmful emissions and allow the ship to travel much faster than other containerships.

Meanwhile the Norwegian classification society, DNV, has already issued an approval-in-principle to CSSC Jiangnan Shipbuilding shipyard, which would be a clear sign that we may see the first of this kind of ship being launched. Although the shipping industry is currently struggling with falling demand and too many conventionally-powered ships that it had built when demand surged in 2020, this kind of new container ship might be just the game changer it needs to meet today’s economic reality.

That said, although a lot about the KUN-24AP is not public information, we can glean some information about the molten salt reactor design that will be used, along with how this fits into the whole picture of nuclear marine propulsion.

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PC-9801 system. (Credit: MH0301 - Own work, CC BY-SA 4.0)

The Strange World Of Japan’s PC-98 Computer Ecosystem

December 26, 2023 by Maya Posch 48 Comments

Despite the popularity of the IBM PC in the West during the 1980s, it had shortcomings that prevented it from flourishing in the Japanese market, most of all support for the Japanese language. This led to a sort of parallel universe in which NEC’s PC-9800 series (‘PC-98’) was the dominant personal computer, including its NEC µPD7220 display controller with its 4096-color palette. These computer systems led to a graphics style that persists to today, along with a whole ecosystem of games and applications that never left the PC-98. In an article by [Biz Davis] this software ecosystem, its art style and their lasting impact is explored.

Screenshots from X-Girl, a PC-98 game from 1994.

Although the NEC PC-9800 series of computers was primarily focused on Japanese businesses with its release in the early 1980s, it found itself adopted for educational and hobby purposes as well. During the 1980s and early 1990s they faced little opposition from IBM PCs and clones, despite them all being x86-based systems running DOS. It wasn’t until the early 1990s that mostly US companies began to explicitly design computers to work for the Japanese market, leading to a gradual decline of the PC-9800 series PCs in the market.

Despite the last PC-98 system having been released in 2000 – with the last systems running some flavor of Windows – these systems and the software for them isn’t just a unique time capsule of this part of Japan’s history, but continues to see new software releases to this day. If you wish to experience this software for yourself, a number of open source PC-9800 emulators are available, including the nyan-tastic Neko Project II.

Top image: PC-9801 system. (Credit: MH0301 – Own work, CC BY-SA 4.0)

Promethean Matches: The Ancestor To Modern Matches

December 25, 2023 by Maya Posch 7 Comments

The history of making fire at will is a long and storied one, stretching back to the days when we’d rub wooden sticks together, or use flint and steel to ignite tinder. An easier, albeit vastly more expensive and dangerous alternative came in the 19th century when chemists discovered auto-ignition using a potassium chlorate mixture and sulfuric acid. This method was refined and later patented by Samuel Jones in 1828 as the ‘promethean match’ after the God of Fire, Prometheus, which is the topic of a recent [NurdRage] chemistry video.

Using practically the same recipe of potassium chlorate and sugar as in the 19th century, [NurdRage] uses paper straws to contain this powder. Glue is used to section the paper straw into two compartments and seal in the components, with the smaller compartment used for a glass capsule containing sulfuric acid. This vial was produced from the tip of a glass pipette, using a hot flame to first seal the tip, then detach and seal the other end of the tip, resulting in the sulfuric acid capsule, ready to be added to the second compartment.

The moment this glass capsule is crushed, the sulfuric acid will soak into the paper, reaching the large compartment with the potassium chlorate and sugar mixture, causing a strongly exothermic reaction that ignites the paper. Yet as simple as this sounds, [NurdRage] found the three matches he made to be rather fickle, with one igniting beautifully after crushing the capsule with pliers, while one did nothing and the remaining match decided to violently explode rather than burn.

Considering the immense manual labor involved in making these matches, they never were very popular, and were quickly replaced by strike-anywhere matches, followed by safety matches, none of which require you to carry fragile glass capsules containing sulfuric acid with you. As a chemistry experiment, it is however a total blast that will set any boring chemistry class on fire.

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