I Got 99 Volts And My Anodizing’s Done!

July 13, 2012 by Mike Nathan 12 Comments

anodizing-titanium-with-coke

[POTUS31] had a need for anodized titanium, but the tried and true “submersion” method was not going to work out well for what he was trying to do. In order to create the look he wanted he had to get creative with some tape, a laser cutter, Coke, and a whole lot of 9v batteries.

His Ring-A-Day project has him creating customized rings based on reader feedback, and lately the requests have had him searching for a good way to color metal. Anodizing titanium was a sure bet, though creating detailed coloring on a small medium is not an easy task.

[POTUS31] figured that he could gradually anodize different areas of the ring by using laser-cut tape masks, allowing him to selectively oxidize different portions of his creations as he went along. Using the phosphoric acid prevalent in Coke as his oxidizing agent along with a constantly growing daisy-chain of 9-volt batteries, he had a firm grasp on the technique in no time. As you can see in the picture above, the anodizing works quite well, producing vivid colors on the titanium bands without the need for any sort of dye.

[POTUS31’s] favorite color thus far? A rich green that comes from oxidizing the metal at you guessed it – 99 volts.

[via Make]

Repurposing Old HDD Components

July 12, 2012 by Mike Nathan 32 Comments

hdd-stepper

[IronJungle] had an old hard drive taking up space in his workshop, so he took it apart and wrote in to remind us how useful these old pieces of hardware can be. Aside from offering up incredibly strong magnets and donut-shaped mirrors, HDDs also come with a reliable stepper motor in tow.

He pulled theold drive apart, wiring up two of the stepper motor pins to a pair of the drive’s header pins. This allowed him to easily access the signals produced by the stepper simply by hooking up a small JST connector to the back of the drive.

From there, he can use the drive for any number of purposes. For the sake of discussion, [IronJungle] used it to flash an LED as seen in the video below – something he willingly admits is no great feat. However, stepper motors can be used for in a wide array of projects, both simple and complex. Be sure to share your favorite use for salvaged HDD motors in the comments.

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Building A Homebrew Diesel ECU

July 10, 2012 by Mike Nathan 18 Comments

arduino-diesel-ecu

Over the years automobile engines have become increasingly complex, and with this added complexity comes an increased reliance on intricate computer systems to run them. These control systems are typically the fruit of many hours of research and development, carefully protected by the auto makers who create them. Instead of relying on a closed system to power his car, a Finnish hacker that goes by the name [synkooppi] has decided to do away with his diesel engine’s ECU altogether and build one of his own with little more than an Arduino.

As you can see from his web site, [synkooppi] has created his DIY ECU using an Arduino Mega, which is capable of controlling diesel engines that employ a Bosch VP37 or other inline diesel pump. So far he has all of the basic workings in place, which allow him to run and control an Audi diesel motor.

While many details about his homebrew ECU are hard to come by, he does have a series of development videos posted on YouTube which should help satiate inquisitive minds. For those of you with a spare diesel motor laying around, [synkooppi] has made the first release of his code available to try out.

Stick around to see a video of the ECU in action.

[Thanks, perhof]

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Tearing Down Disney’s Glow With The Show Props

July 10, 2012 by Mike Nathan 51 Comments

disneys-glow-with-the-show-teardown

[Andy’s] boss recently returned from a trip to Disneyland with a set of light-up [Mickey Mouse] ears in tow. He said that during the event, every set of “Glow with the Show” ears in the crowd changed colors in sync with the performance. After he and some co-workers speculated on how this was pulled off, [Andy’s] boss gave him a new assignment – to find out how the darned things work!

[Andy] carefully disassembled the ears, sharing his findings and speculations with us. Inside, he found a small flexible circuit board powered by three AAA batteries. At the center of the device resides a TI MSP430G2553 which is tasked with controlling the RGB LEDs embedded in the ears.

In one ear, he spotted what he believes to be a Vishay TSMP6000 IR receiver. Vishay-branded or not, he verified that it does indeed pick up IR signals using his oscilloscope and a TV remote. In the other ear, he found a pair of small IR diodes, which he speculates are used to repeat the IR timing/sync signal received in the opposite side of the device.

The synchronization methods seem completely different than those found in the Xylobands we covered a while back, so we’re really intrigued to find out more about technology behind them.

Stick around to see a video of the light show in action, and since [Andy] says he’s willing to entertain any thoughts on how Disney makes their magic happen, be sure to sound off in the comments.

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Wireless Bullduino Belt Buckle Sets The Stage For Romance, Schtick

July 4, 2012 by Mike Nathan 19 Comments

redbull-romance-pants

As the Red Bull Creation Contest gets underway, we’re seeing a ton of great entries, including this one put together by [Team Instructables]. While we are pretty partial to our own spectacular Red Bull Cannon, it’s hard to deny that there is some stiff competition out there.

Instructables’ “Romance Pants” are a creation that would undoubtedly fit perfectly as a prop piece for any of the Naked Gun movies. The basic premise behind the pants is that when unzipped, the Bullduino belt buckle wirelessly signals the lights in the room to dim, the music to turn up, and candles to light – setting the mood for romance.

Some might argue that anyone wearing a Red Bull-themed Arduino as a belt buckle would have a snowball’s chance in hell of encountering a potential mate – We can’t really argue with you there. That said, their concept is pretty amusing.

Stick around to see the Romance Pants in action, as well as a behind the scenes look at how they work.

[Thanks, Bill!]

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Automated System Hopes To Make Manual Road Patching A Thing Of The Past

July 3, 2012 by Mike Nathan 23 Comments

automated-road-repair

You don’t necessarily have to live in a cold climate to experience how roads start to deteriorate once cracks begin forming in the asphalt surface. Even more frustrating than the potholes, dips, and road erosion is the snarled traffic that results from closing lanes to repair them. Researchers at the Georgia Tech Research Institute have developed a way to detect and quickly fix these cracks with minimal human interaction, making the process a bit less painful than before.

The automatic road patcher resides on a trailer which is towed behind a service vehicle at 5 km/h. Cameras mounted near the front of the device detect cracks down to 3mm in width using an array of LED lights to guide the way. Once a fault has been detected, nozzles mounted under the trailer blast the road with liquid tar to seal the crack before it becomes a real problem.

The system seems to work reasonably well in the tests we’ve seen, and researchers are tweaking the processing software to make the rig even more effective before rolling it out on a wider scale.

[via Gizmodo]

DIY Microcontroller-switched Power Strip

June 23, 2012 by Mike Nathan 22 Comments

switched-power-strip

[Teknynja] was looking for a way to control several discrete AC-powered devices using a microcontroller, and while he did consider the Powerswitch tail 2 from Adafruit, handling 5 devices would get pretty expensive. Rather than buying a complete off the shelf solution, he decided to build his own 5-way switched outlet.

He picked up a sturdy metal power strip from a local hardware store along with some Sharp S201S06V relays he ordered online. After test fitting his relays inside the power strip’s chassis, he wired up 5 of the 6 outlets through them to allow for switching via a microcontroller. He configured the 6th outlet to be live at all times, providing a power source for the control system he planned on using to switch the other receptacles.

[Teknynja] pulled the connector from an old PS/2 mouse for use as a control wire, connecting one wire to each of the relays. He says that the strip is working quite well, and after a few months of use it is holding up nicely.