Author: James Hobson

1404 Articles

MOT Spot Welder

A Professional Spot Welder Made Out Of A Microwave Transformer

September 21, 2014 by 39 Comments

Spot welders are one of the very few pieces of metal working equipment that are actually very much cheaper to build yourself than to buy commercially. In fact, between salvaging a transformer out of an old microwave and buying some of the other components, it’s doable for under $100USD in most cases.

We’ve shared this hack quite a few times before, but [Albert van Dalen] has really taken the cake on creating a very detailed and extensive guide to not only building his, but how to properly use it for various purposes.

[Albert] designed it in a way that allows it to be configured in both opposed and series electrode positions which means besides being able to spot weld sheet metal together, you can also spot weld battery tabs while on cells!

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Using a Gimbal to Balance Your Coffee

Auto-Balancing Gimbal Keeps Your Coffee From Spilling

September 19, 2014 by 35 Comments

[Joe] works in one of those fancy offices that has some… unique furniture. Including a swinging boardroom table. See where we’re going with this? [Joe] made his own coffee cup gimbal.

The gimbal itself is made out of solid steel, welded together for maximum durability. He first built it out of plastic to test the concept, but then quickly moved to the all-metal solution. It’s a 2-axis gimbal featuring very powerful brushless DC motors, capable of balancing even a light-weight DSLR — however we think balancing a coffee cup is much more entertaining. It does this with ease, even when sitting on the treacherous swinging boardroom table (of DOOM).

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Finally, A Hamster Wheel For The Rest Of Us

September 19, 2014 by 29 Comments

Numerous studies say standing desks are better for your health, and even more encourage people to walk for longer periods throughout the day. Why not turn your office-desk into a giant hamster-wheel to increase your productivity?

Ridiculous? Yes, but you have to admit — it looks pretty fun. [Robb Godshaw] is the mastermind behind this project, and he has a certain way with words too — this is what he has to say about his project:

Rise up, sedentary sentients, and unleash that untapped potential within by marching endlessly towards a brilliant future of focused work. Step forward into a world of infinite potential, bounded only by the smooth arcs of a wheel. Step forward into the Hamster Wheel Standing Desk that will usher in a new era of unprecedented productivity.

Hah. Regardless of possible productivity gains you might have in the office, it’s a hilariously fun project to do. It was designed in Autodesk Inventor, and the wooden arcs were manufactured using a water jet cutter. The materials list is pretty simple too: 4 sheets of 3/4″ plywood, 4 skateboard wheels, 2 pipes, 240 wood screws and a pint of glue is all that was required to build the wheel.

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Robotic Cheetah get's upgraded bounding algorithm

MIT’s Robotic Cheetah Is Getting Even Scarier

September 15, 2014 by 34 Comments

Researchers over at MIT are hard at work upgrading their Robotic Cheetah. They are developing an algorithm for bounding movement, after researching how real cheetahs run in the wild.

Mach 2 is fully electric and battery-powered, can currently run at speeds of 10MPH (however they’re predicting it will be able to reach 30MPH in the future), and can even jump over obstacles 33cm tall.

We originally saw the first robotic Cheetah from Boston Dynamics in cooperation with DARPA two years ago — it could run faster than any human alive (28.3MPH) but in its tests it was tethered to its hydraulic power pack and running on a treadmill. It’s unclear if MIT’s Cheetah is a direct descendant from that one, but they are both supported by DARPA.

The technology in this project is nothing short of amazing — its electric motors are actually a custom part designed by one of the professors of Electrical Engineering at MIT, [Jeffrey Lang]. In order for the robot to run smoothly, its bounding algorithm is sending commands to each leg to exert a very precise amount of force during each footstep, just to ensure it maintains the set speed.

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Pneumatic leg assistance

AirLegs Augment Your Cardio By 10%

September 7, 2014 by 36 Comments

Here’s another very interesting project to come out of the 4 Minute Mile challenge — pneumatically boosted legs.

It’s another project by [Jason Kerestes] in cooperation with DARPA. We saw his jet pack a few days ago, but this one looks like it has a bit more promise. It is again a backpack mounted system, but instead of a few jet turbines, it has a pneumatic cylinders which move your legs for you.

Just watching it it’s hard to believe it makes it easier to run, but apparently after being tested at the Army Research Laboratories last year it demonstrated a whopping 10% reduction in metabolic cost for subjects running at high speeds. It can actually augment the human running gait cycle, and is the only device the US Army has confirmed can do so.

He is already hard at work designing version 2.0 which is lighter and more flexible. There’s a bunch of test videos after the break so stick around to see it in action.

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worlds smallest thermal imaging camera

Building The World’s Smallest Thermal Camera

September 7, 2014 by 18 Comments

[Mike Harrison], the mastermind behind electricstuff.co.uk has just finished reverse engineering the Lepton module found in thermal imaging cameras — he then created his own, and perhaps the world’s smallest thermal camera.

He took apart the Flir One iPhone thermal imaging unit and pulled out the magical part that makes it all possible — the Lepton module. It only has a resolution of 80×60 pixels, but in the world of thermal imaging, it’s pretty decent. You can buy it for $250 (for the module) in order quantities of 1000 straight from Flir.

His blog has all the details about figuring out how to interface with the module, and it is really quite impressive. Once he had it all understood he set out to build it into a small thermal camera. The case is machined out of black acrylic, and an iPod nano screen is used as the display, as 80×60 scales up nicely to the 320×240 resolution of the iPod. A home-brew PCB connects to the module, has a voltage regulator and charging circuit for the lithium ion battery — which is then connected to a prototype iPod nano PCB with some of the features removed — he says it was a nightmare connecting it all, and we don’t blame him, that’s some serious hacking skill!

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Working Jet Pack

Finally, A Working Jet Pack

September 6, 2014 by 55 Comments

Well, kind of. This is one of [Jason Kerestes’] latest projects as a masters engineering student at the Arizona State University — A jet pack designed to increase your running speed by quite literally giving you a boost.

It’s one of the proposed solutions to the 4MM (4 Minute Mile) project, which is part of the ASU Program called iProjects, which brings students and industry together to solve problems. The 4MM project is trying to find a way to make any soldier able to run the 4 minute mile — quite ambitious, but DARPA is actually working on it with [Jason]!

The whole rig only weighs 13lbs and features two electric turbines which provide the thrust. They originally tested the concept by seeing if you could pull a person with an electric golf cart around a track to make them run faster — turns out, you can. Further more scientific testing led them to find that there is a specific thrust to body-weight ratio that works best, with the direction of thrust about 25 degrees below horizontal.  Continue reading “Finally, A Working Jet Pack” →