The Cutting Truth About Variable Capacitors

If you’ve seen a big air-variable capacitor, you may have noticed that some of the plates may have slots cut into them. Why? [Mr Carlson] has the answer in the video below. The short answer: you can bend the tabs formed by the slots to increase or decrease the capacitance by tiny amounts for the purpose of tuning.

For example, if you have a radio receiver with a dial, you can adjust the capacitor to make certain spots on the dial have an exact frequency. Obviously, you can only adjust in bands depending on how many slots are in the capacitor. Sometimes the adjustments aren’t setting the oscillator’s frequency. For example, the Delco radio he shows uses the capacitor to peak the tuning at the specified frequency.

You usually only find the slots on the end plates and, as you can see in the video, not all capacitors have the slots. Of course, bending the plates with or without slots will make things change. Just don’t bend enough to short to an adjacent plate or the fixed plates when the capacitor meshes.

Of course, not all variable capacitors have this same design. We’ve seen a lot of strange set ups.

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It’s A Variable Capacitor, But Not As We Know It

Radio experimenters often need a variable capacitor to tune their circuits, as the saying goes, for maximum smoke. In decades past these were readily available from almost any scrap radio, but the varicap diode and then the PLL have removed the need for them in consumer electronics. There have been various attempts at building variable capacitors, and here’s [radiofun232] with a novel approach.

A traditional tuning capacitor has a set of meshed semicircular plates that have more of their surface facing each other depending on how far their shaft is turned. The capacitor presented in the first video below has two plates joined by a hinge in a similar manner to the covers of a book. It’s made of tinplate, and the plates can be opened or closed by means of a screw.

The result is a capacitor with a range from 50 to 150 picofarads, and in the second video we can see it used with a simple transistor oscillator to make a variable frequency oscillator. This can form the basis of a simple direct conversion receiver.

We like this device, it’s simple and a bit rough and ready, but it’s a very effective. If you’d like to see another unusual take on a variable capacitor, take a look at this one using drinks cans.

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Making Variable Capacitors By Stretching Aluminium Cans

Sometimes when you need a component, the best way to get it is by building it yourself. [North Carolina Prepper] did just that, creating his own trombone-style variable capacitor by stretching some aluminium beverage cans. 

The requirement was for a 26 pF to 472 pF capactitor, for a radio transmitting from 7 MHz to 30MHz. The concept was to use two beverage cans, one sliding inside the other, as a capacitor, with an insulating material in between.

To achieve this, a cheap exhaust-pipe expanding tool was used to stretch a regular can to the point where it would readily slide over an unmodified can, plus some additional gap to allow for a plastic insulating sheet in between. Annealing the can is important to stop it tearing up, but fundamentally, it’s a straightforward process.

The resulting trombone capacitor can readily be slid in and out to change its capacitance. The build as seen here achieved 33 pF to 690 pF without too much hassle, not far off the specs [North Carolina Prepper] was shooting for.

Radio hams are very creative at building their own equipment, especially when it comes to variable capacitors. Video after the break.

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A Variable Capacitor For Not A Lot

There’s one component which used to be ubiquitous in every experimenter’s junk box, but nowadays unless you happen to be a radio amateur the chances are you may not have seen one in a long time, if ever. We’re talking of course about the air-dielectric variable capacitor, the tuning element for millions of radio receivers back in the day but now long ago replaced by much flimsier polymer-dielectric parts. There’s still a need for variable capacitors though, in particular a high-voltage variant for use in magnetic loop antennas. It’s something that [Ben] had a need for, which he solved with a clever combination of PCB material and 3D printing.

While the variable capacitors of yore invariably used intersecting vanes on a rotor, this one has two large parallel plates that intersect as one is moved over the other with a lead screw. It’s cheap and effective, and best of all, the files to make it can be downloaded from Thingiverse. He claims a 34pF-164pF capacitance range, which, looking at the size of the plates we find to be believable (and which is a useful range for most HF applications). We like this solution, and believe it makes more sense than being scalped for an older example at a radio rally.

This isn’t the first variable capacitor we’ve shown you, though some previous examples have been more conventional.

A Variable Capacitor Made From Junk

cap

[Jezan] decided to introduce his son to electronics by building a small crystal radio. These crystal sets have been around for a long time, and make for a great beginner electronics project, but some of the required parts are a little hard to come by. The most difficult to source part for these radios is a variable capacitor, and not finding one in his parts bin, [Jezan] decided to make his own.

This variable capacitor comes directly from a piece of 1.5 mm thick aluminum sheet. Instead of fancy CNC machines, power tools, or even a pair of tin snips, [Jezan] cut the rotors and stators for his variable capacitors with a pair of scissors. The center hole was punched out with a piece of sharpened pipe, and all the pieces were filed down and sanded for a perfect finish.

Considering the variable caps you can get your hands on are either rare or very old, this looks like a great afternoon project for the budding electronics wizard or radio enthusiast. [Jezan]’s craftsmanship is incredible as well and the finished part looks like it came off an assembly line.

Building Air Variable Capacitors

In keeping with our opinion that radio operators were the original electronic hackers here’s a guide to building your own transmitting air variable capacitors. Using some roof flashing, Plexiglas, and various fasteners [David Hammack] was able to make it work. It’s not a perfect solution but he has some ideas to make the next one better. Give this a try after you’re done tweaking your crystals and building input devices.

[Thanks Rich]

A pair of glass vacuum tubes can be seen on a workbench, each with complex copper structures inside. One is mounted on top of a metal chassis with a motor and some other circuitry visible.

Taking A Look At Variable Vacuum Capacitors

Variable capacitors may be useful, but the air gap that provides their capacitance is their greatest weakness. Rather than deal with the poor dielectric properties of air, some high-end variable capacitors replace it with a vacuum, which presents some obvious mechanical difficulties, but does give the resulting capacitor a remarkable quality factor, high-voltage performance, and higher capacitance for plate area than their air-gapped brethren. [Shahriar] of [The Signal Path] managed to acquire a pair of these and took a detailed look at their construction and performance in a recent video.

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