We Dig This LEGO Excavator Conversion

July 4, 2017 by 16 Comments

[Frank] was lucky enough to score a bucket wheel excavator LEGO set as a birthday present, and we won’t lie – we’re jealous. However, out of the box, the kit is somewhat limited; there is only one motor to animate the entire machine and it can’t be fully remote controlled. But don’t worry — [Frank] set out to change that (Google Translation).

The first part of the build was to add motors to control the different functions of the excavator. One motor was added for each of the two tracks to allow the machine to drive forwards, backwards, and turn. Two more motors were added to raise and lower the digging buckets, and spin the tower. Finally, the original motor was left in place to turn the conveyor.

With that done, [Frank] then used a Raspberry Pi 3 to control all the hardware, being sure to house the new electronics in LEGO for an original look. The Raspberry Pi might be a lot of muscle to simply control a few motors, but it made it quick and easy for [Frank] to implement a Wiimote as a controller over Bluetooth. You can check out a couple demo videos in his most recent update.

It’s a great project, and we’d love to see the Raspberry Pi put to good use by allowing control over the Internet so we can dig in the sand over lunch breaks. We’ve seen some great LEGO hacks before, like this method of modifying cheap gear motors to work with LEGO parts.

Making Spirographs With LEGO And Math

June 29, 2017 by 11 Comments

Master LEGO builder [Yoshihito Isogawa] has been on a roll lately, cranking out a number of robots that make drawings reminiscent of the classic Spirograph toy. For instance, he built an elegant drawbot out of LEGO elements, seen above. At first glance the monicker “spirograph” seems wrong, because where are the gears? However, [Yoshihito] has them stashed underneath the sheet of paper, with magnets controlling the pens.

His drawbot consists of a platform (cleverly, an inverted LEGO plate) upon which a sheet of paper is laid. One or two pen holders, each with a pair of magnets underneath, rest on the sheet of paper. Beneath the plate, two pairs of spinning magnets rotate around a double layer of 11×11 curved racks, which then play the role of the classic spirograph rings. An EV3-controlled motor powers the whole thing.

He also makes use of an obscure part–the 14-tooth bevel gear, last manufactured by LEGO in 2002 and even then it was mostly sold in part assortments intended for the education market. It’s so obscure LEGO doesn’t even provide the gear in their online building program LEGO Digital Designer, though (of course) the LDraw folks re-created it — it’s brick 4143 in the library, seen below.

Spirograph Gear Math

This gear becomes important in spirograph-style projects because tooth count is everything. There really aren’t that many spirograph designs that can be made with LEGO, because there are a limited number of gears and they mostly have the same tooth counts–the smaller ones sport 8, 12, or 16 teeth, medium-sized ones 20 or 24 teeth, and larger ones 36 or 40 — see a pattern? Such predictability may be great for a building set, but it doesn’t engender a lot of spirograph diversity.

When you compute the number of vertices in a spirograph shape, you take the least common multiple of the two gears (or sets of gears) and divide by the small gear. So a 60-tooth turntable turning a pair of 14-tooth gears has an LCM of 420, and you divide by 28 to get the number of vertices: 15. Remove one of those smaller gears and the vertices increase to 30. The challenge in creating new shapes with a LEGO spirograph lays in swapping in new gears, just like the original toy, and having more ways to come up with unusual gear ratios makes for more interesting drawings.

Another that makes the 14-tooth gear so alluring to [Yoshihito] is that it’s one of the few LEGO gears with a number of teeth not divisible by 4. Among other things this means the gear meshes with an identical gear at 90 degrees. Usually the gears have the same number for each quarter of the circumference and meshing becomes a matter of jogging one gear a scosh. This can be a problem because LEGO axles have a “plus” shaped profile, and you may not want everything on that axle tilted as well — having a 90-degree solution makes a lot of sense.

[Yoshihito] designs LEGO robots out of Isogawa Studio and has written several books on advanced LEGO techniques, published by No Starch. He specializes in small and elegant mechanisms — finding the perfect set of elements that work together effortlessly. You can see an example in the gear assembly to the right — a pair of the aforementioned 14-tooth bevel gears, turned into a normal gear with the help of that golden spacer, none other than a One Ring from LEGO’s Lord of the Rings product line. You can find videos of his projects on YouTube.

[Yoshihito] has released a number of variants of the spirographing drawbot. What’s next? Maybe a harmonograph?

Continue reading “Making Spirographs With LEGO And Math” →

EV3DEV Lego Linux Updated

June 23, 2017 by 8 Comments

The ev3dev Linux distribution got an update this month. The distribution targets the Lego EV3 which is a CPU Lego provides to drive their Mindstorm robots. The new release includes the most recent kernel and updates from Debian 8.8. It also contains tools needed for some Wi-Fi dongles and other updates.

If you haven’t seen ev3dev before, it is quite simply Linux that boots on the EV3 hardware using an SD card. You don’t have to reflash the computer and if you want to return to stock, just take out the SD card. You can also use ev3dev on a Raspberry Pi or BeagleBone, if you like. There’s a driver framework included for handling sensors, motors, and other items using the file system.

Continue reading “EV3DEV Lego Linux Updated” →

Converting A Robotic Motor For Lego Blocks

June 22, 2017 by 7 Comments

The Internet has brought a lot of advantage to life, not the least of which is access to really cheap electronic parts. [KarelK166] was buying cheap geared motors for projects, but they didn’t easily work with Lego blocks. He found an easy way to adapt them and–lucky for us–decided to share.

The process is pretty simple. The gearbox has two screws and an elastic band holding it together. Once the gears are exposed, you can drill a hole in two of them with a 4.8mm drill bit. This might take a little practice since the gear needs to hold still, but you also don’t want to crush the plastic teeth. You also need to enlarge a hole in the casing, but that’s easier to clamp down in a vise.

Continue reading “Converting A Robotic Motor For Lego Blocks” →

Universal Robots Vision-Based LEGO Stacker

June 11, 2017 by 2 Comments

[Thomas Kølbæk Jespersen] and his classmates at Aalborg University’s Robot Vision course used MATLAB code and URscript to program a Universal Robots UR5 to stack up Duplo bricks. The Duplo bricks are stacked into low-fi Simpsons characters — yellow for Homer’s head, white for his shirt, and blue for his pants, for example.

The bricks are scattered randomly on a nearby table, while a camera mounted above the table scans the bricks and assists in determining the location, color, and orientation of the elements. This involves blob analysis which helps the computer decide what pixel is part of a brick and what isn’t. After running a recursive grassfire algorithm with 4-connectivity, the computer gives each pixel a number and assigns it to a blob.

To determine the orientation (the bricks are all assumed to be stud-side up and not overlapping) the blob is divided into quadrants and within each quadrant, the distance between the center of the blob and its farthest pixel is measured. This technique is not likely to work as well with a brick that isn’t square. Each brick’s location in pixels is translated into Cartesian coordinates, making it a cinch for the robot to pick it up. See [Thomas]’s GitHub for MATLAB and URscript code.

Looking for more UR5 projects? Check out the Sewbo garment-making robot we published last year.

Continue reading “Universal Robots Vision-Based LEGO Stacker” →

Chocolate Factory Simulation Makes Bars With LEGO

May 29, 2017 by 3 Comments

[Michael Brandl] got to visit the Milka chocolate factory in Bludenz, Austria and was inspired to build this simulation of the production process for the LEGO world 2017 event in Copenhagen.

The process begins with the empty mold riding on a double row of tank treads. Subsequent modules seem to fill the mold with LEGO ingredients, cool the bars, and remove them from the mold. The last two steps rock: [Michael] built a dispenser that drops a tiny cardboard box onto the line, sized to hold 3 LEGO bars. The box rolls to the end of the line and is picked up by a pneumatic gripper that picks up the box and places it on a pallet.

While more whimsical than the LEGO liquid handler we featured recently, there are a lot of interesting robotic techniques to be learned here. On the reverse angle video you can see more of what’s going on with the wiring of the various motors and sensors. There are six EV3 bricks scattered along the length of the assembly line. The bricks control 15 small motors, 2 large motors, 7 touch sensors, and 3 light sensors. [Michael] added some nice touches, like the combo of two color sensors, seen around 1:45 of the reverse angle video, possibly used to keep the factory operations synced.

Check out [Michael’s] Mindstorms sendup of [Anouk Wipprecht’s] drink bot dress. The LEGO version was built for Robotexotica. In addition, he has a lot of projects featured on his site.

Continue reading “Chocolate Factory Simulation Makes Bars With LEGO” →

LEGO Train Explores A World Of Sparkling Light

May 17, 2017 by 14 Comments

[bananenbuurman] converted his studio apartment into a glorious four-minute LEGO train course equipped with lights, motorized effects, and creative displays.

The train car sports a 360-degree camera, giving us a minifigure’s view of the whole course: a series of themed “rooms”—one papered in what appear too be Euro notes, while others have laptops, power supplies, motherboards, and other pieces of old hardware. You’re reminded of the train’s small size when it passes by various LEGO-scale elements like minifigures, looming as if they were six feet tall.

There are lights everywhere, from the LED indicators from various pieces of equipment, to holiday lights and an an impressive collection of novelty lighting. It’s almost like a Katamari Damacy level in terms of detail—the gate made of floppy drives is killer.

You can see more of [bananenbuurman]’s projects at Banana Neighbor.

[Thanks, MarkoeZ!]

Continue reading “LEGO Train Explores A World Of Sparkling Light” →