Drilling Rig Makes Accurate Holes In Seconds

November 23, 2024 by 19 Comments

Drilling holes can be quite time consuming work, particularly if you have to drill a lot of them. Think about all the hassle of grabbing a part, fixturing it in the drill press, lining it up, double checking, and then finally making the hole. That takes some time, and that’s no good if you’ve got lots of parts to drill. There’s an easy way around that, though. Build yourself a rad jig like [izzy swan] did.

The first jig we get to see is simple. It has a wooden platter, which hosts a fixture for a plastic enclosure to slot perfectly into place. Also on the platter is a regular old power drill. The platter also has a crank handle which, when pulled, pivots the platter, runs the power drill, and forces it through the enclosure in the exact right spot. It’s makes drilling a hole in the enclosure a repeatable operation that takes just a couple of seconds. The jig gets it right every time.

The video gets better from there, though. We get to see even niftier jigs that feature multiple drills, all doing their thing in concert with just one pull of a lever. [izzy] then shows us how these jigs are built from the ground up. It’s compelling stuff.

If you’re doing any sort of DIY manufacturing in real numbers, you’ve probably had to drill a lot of holes before. Jig making skills could really help you if that’s the case. Video after the break.

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Transforming Drone Drives And Flies

November 22, 2024 by 8 Comments

Vehicles that change their shape and form to adapt to their operating environment have long captured the imagination of tech enthusiasts, and building one remains a perennial project dream for many makers. Now, [Michael Rechtin] has made the dream a bit more accessible with a 3D printed quadcopter that seamlessly transforms into a tracked ground vehicle.

The design tackles a critical engineering challenge: most multi-mode vehicles struggle with the vastly different rotational speeds required for flying and driving. [Michael]’s solution involves using printed prop guards as wheels, paired with lightweight tracks. An extra pair of low-speed brushless motors are mounted between each wheel pair, driving the system via sprockets that engage directly with the same teeth that drive the tracks.

The transition magic happens through a four-bar linkage mounted in a parallelogram configuration, with a linear actuator serving as the bottom bar. To change from flying to driving configuration the linear actuator retracts, rotating the wheels/prop guards to a vertical position. A servo then rotates the top bar, lifting the body off the ground. While this approach adds some weight — an inevitable compromise in multi-purpose machines — it makes for a practical solution.

Powering this transformer is a Teensy 4.0 flight controller running dRehmFlight, a hackable flight stabilization package we’ve seen successfully adapted for everything from VTOLs to actively stabilized hydrofoils. Continue reading “Transforming Drone Drives And Flies” →

An artist's depiction of a lystrosaurus munching on a prehistoric plant. It looks kind of like a hippo with a beak. The main body of the animal is grey-ish green and it's beak is ivory with two tusks jutting out from its top jaw.

Mammalian Ancestors Shed Light On The Great Dying

November 22, 2024 by 31 Comments

As we move through the Sixth Extinction, it can be beneficial to examine what caused massive die-offs in the past. Lystrosaurus specimens from South Africa have been found that may help clarify what happened 250 million years ago. [via IFLScience]

The Permian-Triassic Extinction Event, or the Great Dying, takes the cake for the worst extinction we know about so far on our pale blue dot. The primary cause is thought to be intense volcanic activity which formed the Siberian Traps and sent global CO2 levels soaring. In Karoo Basin of South Africa, 170 tetrapod fossils were found that lend credence to the theory. Several of the Lystrosaurus skeletons were preserved in a spread eagle position that “are interpreted as drought-stricken carcasses that collapsed and died of starvation in and alongside dried-up water sources.”

As Pangea dried from increased global temperatures, drought struck many different terrestrial ecosystems and changed them from what they were before. The scientists say this “likely had a profound and lasting influence on the evolution of tetrapods.” As we come up on the Thanksgiving holiday here in the United States, perhaps you should give thanks for the prehistoric volcanism that led to your birth?

If you want to explore more about how CO2 can lead to life forms having a bad day, have a look at paleoclimatology and what it tells us about today. In more recent history, have a look at how we can detect volcanic eruptions from all around the world and how you can learn more about the Earth by dangling an antenna from a helicopter.

 

Custom built RGB laser firing beam

Lasers, Galvos, Action: A Quest For Laser Mastery

November 22, 2024 by 1 Comment

If you’re into hacking hardware and bending light to your will, [Shoaib Mustafa]’s latest project is bound to spike your curiosity. Combining lasers to project multi-colored beams onto a screen is ambitious enough, but doing it with a galvanomirror, STM32 microcontroller, and mostly scratch-built components? That’s next-level tinkering. This project isn’t just a feast for the eyes—it’s a adventure of control algorithms, hardware hacks, and the occasional ‘oops, that didn’t work.’ You can follow [Shoaib]’s build log and join the journey here.

The nitty-gritty is where it gets fascinating. Shoaib digs into STM32 Timers, explaining how modes like Timer, Counter, and PWM are leveraged for precise control. From adjusting laser intensity to syncing galvos for projection, every component is tuned for maximum flexibility. Need lasers aligned? Enter spectrometry and optical diffusers for precision wavelength management. Want real-time tweaks? A Python-controlled GUI handles the instruments while keeping the setup minimalist. This isn’t just a DIY build—it’s a work of art in problem-solving, with successes like a working simulation and implemented algorithms along the way.

If laser projection or STM32 wizardry excites you, this build will inspire. We featured a similar project by [Ben] back in September, and if you dig deep into our archives, you can eat your heart out on decades of laser projector projects. Explore Shoaib’s complete log on Hackaday.io. It is—literally—hacking at its most brilliant.

Build Yourself A Useful Resistor Decade Box

November 22, 2024 by 18 Comments

If you’ve ever worked with guitar pedals or analog audio gear, you’ve probably realized the value of a resistor decade box. They substitute for a resistor in a circuit and let you quickly flick through a few different values at the twist of a knob. You can still buy them if you know where to look, but [M Caldeira] decided to build his own.

At its core, the decade box relies on a number of 11-position rotary switches. Seven are used in this case—covering each “decade” of resistances, from 1 ohm to 10 ohm and all the way up to 1 megaohm. The 11 positions on each switch allows the selection of a given resistance. For example, position 7 on the 100 ohm switch selects 700 ohms, and adds it to the total resistance of the box.

[M Caldeira] did a good job of building the basic circuit, as well as assembling it in an attractive, easy-to-use way. It should serve him well on his future audio projects and many others besides. It’s a simple thing, but sometimes there’s nothing more satisfying than building your own tools.

We’ve seen other neat designs like this in the past, including an SMD version and this neat digital decade box. Video after the break.

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OLED Screen Mounting, Without The Pain

November 22, 2024 by 10 Comments

There was a time when no self-respecting electronics engineer would build a big project without at least one panel meter. They may be a rare part here in 2024, but we find ourselves reminded of them by [24Eng]’s project. It’s a 3D printed housing for one of those common small OLED displays, designed to be mounted on a panel with just a single round hole. Having had exactly this problem in the past trying to create a rectangular hole, we can immediately see the value in this.

It solves the problem by encasing the display in a printed shell, and passing a coarsely threaded hollow cylinder behind it for attachment to the panel and routing wires. This is where we are reminded of panel meters, many of which would have a similar sized protrusion on their rear housing their mechanism.

The result is a neatly made OLED display mounting, with a hole that’s ease itself to create. Perhaps now you’ll not be afraid to make your own panels.

Hack On Self: The Un-Crash Alarm

November 22, 2024 by 52 Comments

Ever get home, tired after work, sit down on a couch, and spend an hour or two sitting down without even managing to change into your home clothes? It’s a seriously unpleasant in-between state – almost comfortable, but you know you’re not really at rest, likely hungry, and even your phone battery is likely about to die. This kind of tiredness can get self-reinforcing real quick – especially if you’re too tired to cook food, or you’re stuck in an uncomfortable position. It’s like the inverse of the marshmallow test – instead of a desire, you’re dealing with lack thereof.

I’ve been dealing with this problem a lot within the last two years’ time. Day to day, I could lose hours to this kind of tiredness. It gets worse when I’m sick, and, it’s gotten worse on average after a few bouts of COVID. It’s not just tiredness, either – distractability and tiredness go hand in hand, and they play into each other, too.

My conclusion, so far, was pretty simple. When I’m tired, delayed but proper rest is way better than “resting” in a half-alert state, even if that takes effort I might not have yet. So, it’s important that I can get up, even if I’m already in a “crashed” position. Sure, I could use tricks like “do not sit down until I’m ready to rest”, but that only works sometimes – other times, the tiredness is too much to handle.

Audio files and sound playback library in hand, negative reinforcement methods fresh in my mind, I went and cooked together a very simple solution. Continue reading “Hack On Self: The Un-Crash Alarm” →