Creating Easy Glass Circuit Boards At Home

December 1, 2019 by 41 Comments

This tip for creating glass substrate circuit boards at home might hew a bit closer to arts and crafts than the traditional Hackaday post, but the final results of the method demonstrated by [Heliox] in her recent video are simply too gorgeous to ignore. The video is in French, but between YouTube’s attempted automatic translation and the formidable mental powers of our beloved readers, we don’t think it will be too hard for you to follow along after the break.

The short version is that [Heliox] loads her Silhouette Cameo, a computer-controlled cutting machine generally used for paper and vinyl, with a thin sheet of copper adhered to a backing sheet to give it some mechanical strength. With the cutting pressure of the Cameo dialed back, the circuit is cut out of the copper but not the sheet underneath, and the excess can be carefully peeled away.

Using transfer paper, [Heliox] then lifts the copper traces off the sheet and sticks them down to a cut piece of glass. Once it’s been smoothed out and pushed down, she pulls the transfer paper off and the copper is left behind.

From there, it’s just a matter of soldering on the SMD components. To make it a little safer to handle she wet sands the edges of the glass to round them off, but it’s still glass, so we wouldn’t recommend this construction for anything heavy duty. While it might not be the ideal choice for your next build, it certainly does looks fantastic when mounted in a stand and blinking away like [Heliox] shows off at the end.

Ironically, when compared to some of the other methods of making professional looking PCBs at home that we’ve seen over the years, this one might actually be one of the easiest. Who knew?

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Turning A Bad Bench Supply Into A Better Bench Supply

December 1, 2019 by 24 Comments

‘Tis the season for dropping hints on what new doodads would make a hacker happy, and we have to admit to doing a little virtual window shopping ourselves. And as a decent bench power supply is on our list, it was no surprise to see videos reviews that the hive mind thinks will help us make a choice pop up in our feed. It’s a magical time to be alive.

What did surprise us was this video on a mashup of two power supplies, both of which we’ve been eyeing, with the result being one nicely hacked programmable bench PSU. It comes to us courtesy of [jeffescortlx], who suffered with one of those no-name, low-end 30V-5A bench supplies that has significant lag when changing the settings, to the point that it’s difficult to use, not to mention dangerous for sensitive components.

So he got a hold of a Riden RD6006 programmable buck converter, which is something like those ubiquitous DPS power supply modules we’ve seen so much of, only on steroids. The Riden takes up to 70V input and turns it into a 0-60V output at up to 6 amps, at constant current or constant voltage. It also just happens to (almost) fit as a replacement for the faceplate of the dodgy old supply. A few SMD resistors simulate the original front panel pots being pegged so that the supply outputs maximum voltage and current, and a little finagling with the case and fan was needed to fit everything up, but the finished product actually looks really good, and fixes all the problems of the original.

We love this hack, and may well cobble this together for our bench.

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Manual Mesh Bed Levelling For 3D Printers

December 1, 2019 by 18 Comments

In 3D printing, we often talk about leveling the print bed, although that’s not an accurate term. A bed that is level in our terms presents a flat surface that is parallel to the path of the print head, but within reason we care little about that. Instead we care more about it being parallel to the path of the head than it being perfectly flat. If we had a perfectly flat bed — say a sheet of glass — you’d think it might be pretty easy, but for some other materials it could be convex or concave or even have ripples all over the place. [Teaching Tech] shows you how to manually “level” the bed using a mesh but without using an automatic sensor. You can see the technique in the video below.

When you use adjustments to level the bed, you are tramming it, but only the very pedantic use that term for fine adjustment. But no amount of adjusting bed springs will get rid of bulges and ripples. A common solution is to use a sensor to measure the distance to the bed and form a mesh correction. Then, as the printer head moves in the XY plane, the software will adjust the Z-axis to rise over bumps and go down if there is a concave portion of the bed. What [Teaching Tech] is doing, however, is a manual mapping. You won’t need to add a sensor to your printer to take advantage of the method. 

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DeepPCB Routes Your KiCAD PCBs

December 1, 2019 by 36 Comments

Computers can write poetry, even if they can’t necessarily write good poetry. The same can be said of routing PC boards. Computers can do it, but can they do it well? Of course, there are multiple tools each with pluses and minuses. However, a slick web page recently announced deeppcb.ai — a cloud-based AI router — and although details are sparse, there are a few interesting things about the product.

First, it supports KiCAD. You provide a DSN file, and within 24 hours you get a routed SES file. Maybe. You get three or four free boards –apparently each week — after which there is some undisclosed fee. Should you just want to try it out, create an account (which is quick and free — just verify your e-mail and create a password). Then in the “Your Boards” section there are a few examples already worked out.

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You’ve Got Mail?

November 30, 2019 by 24 Comments

Life is full of tough decisions, such as deciding whether you want to go to the end of the drive to check if the mail has arrived. These questions are made even more arduous in the winter months, but [Catpin] has a solution. The Mail Box Alert uses an Electric Imp, a solar panel and a proximity sensor to let you know if you’ve got mail.

It’s a neat build, with the brains provided by that Electric Imp which handles most of the heavy lifting. This wakes up every five minutes and checks whether the status of a small proximity sensor has changed. If it has, it pings a website. The unit sits at the bottom of the postbox, so if your friendly neighborhood post person has put in any letters, it will have changed. The Imp is powered by a small battery, which is in turn charged by a solar panel. That means that it doesn’t require any power cables or other wiring, as long as it is in the range of WiFi. With the addition of a 15-hours overnight deep sleep, [Catpin] found that the whole thing could be run from a couple of 18650 LiPo batteries.

Perhaps the most interesting part of the writeup was discussing the problems that he found with the build, such as the fact that a LiPo battery won’t perform that well in a Wisconsin winter. So, this was replaced with a Lithium Iron Phosphate battery that should be a bit more tolerant of the chill. There is also a writeup on how to create the same project using an ESP8266 if required.

An Efficient Homemade Wood Furnace

November 30, 2019 by 17 Comments

For poor [workshop from scratch], winter brings the joy of a cold workshop. Since the building is structurally made from tin, warming up the room is difficult.

Naturally, the solution was to construct a homemade wood furnace. The build starts off with an angle grinder being taken to a compressed air tank. After sawing off the top and sanding down the edges, the builder slices out an opening and welds together some rods into a stand for the center. He then proceeds to weld some external frames for the furnace, as well as a chimney stack, some nifty covers joined by hinges, and a fan/temperature regulator to keep the fire going.

Most of the pieces seem to come from scrap metal lying around the workshop, although the degree to which the entire project comes together is quite smooth. Some filter and spray paint do the trick for cleaning up the furnace and making it look less scrappy. The last step? A stack of wooden logs and a blow torch to start the fun. Outside of the furnace, an LCD screen keeps track of the temperature, giving some feedback and control.

The result is perhaps a too effective at warming up the workshop, but the problem sure is solved!

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This Week In Security:Malicious Previews, VNC Vulnerabilities, Powerwall, And The 5th Amendment

November 30, 2019 by 29 Comments

Malware embedded in office documents has been a popular attack for years. Many of those attacks have been fixed, and essentially all the current attacks are unworkable when a document is opened in protected view. There are ways around this, like putting a notice at the top of a document, requesting that the user turn off protected view. [Curtis Brazzell] has been researching phishing, and how attacks can work around mitigations like protected view. He noticed that one of his booby-trapped documents phoned home before it was opened. How exactly? The preview pane.

The Windows Explorer interface has a built-in preview pane, and it helpfully supports Microsoft Office formats. The problem is that the preview isn’t generated using protected view, at least when previewing Word documents. Generating the preview is enough to trigger loading of remote content, and could feasibly be used to trigger other vulnerabilities. [Curtis] notified Microsoft about the issue, and the response was slightly disappointing. His discovery is officially considered a bug, but not a vulnerability.

VNC Vulnerabilities

Researchers at Kaspersky took a hard look at several VNC implementations, and uncovered a total of 37 CVEs so far. It seems that several VNC projects share a rather old code-base, and it contains a plethora of potential bugs. VNC should be treated similarly to RDP — don’t expose it to the internet, and don’t connect to unknown servers. The protocol wasn’t written with security in mind, and none of the implementations have been sufficiently security hardened.

Examples of flaws include: Checking that a message doesn’t overflow the buffer after having copied it into said buffer. Another code snippet reads a variable length message into a fixed length buffer without any length checks. That particular function was originally written at AT&T labs back in the late 90s, and has been copied into multiple projects since then.

There is a potential downside to open source that is highlighted here. Open source allows poorly written code to spread. This isn’t a knock against open source, but rather a warning to the reader. Just because code or a project uses an OSS license doesn’t mean it’s secure or high quality code. There are more vulnerabilities still in the process of being fixed, so watch out for the rest of this story. Continue reading “This Week In Security:Malicious Previews, VNC Vulnerabilities, Powerwall, And The 5th Amendment” →