Thermal Runaway: Solving The Bane Of Electric Vehicles

September 17, 2024 by Maya Posch 86 Comments

Although battery fires in electric cars and two-wheeled vehicles are not a common phenomenon, they are notoriously hard to put out, requiring special training and equipment by firefighters. Although the full scope of the issue is part of a contentious debate, [Aarian Marshall] over at Wired recently wrote an article about how the electric car industry has a plan to make a purportedly minor issue even less of an issue. Here the questions seem to be mostly about what the true statistics are for battery fires and what can be done about the primary issue with batteries: thermal runaway.

While the Wired article references a study by a car insurance company about the incidence of car fires by fuel type (gas, hybrid, electric), its cited sources are dubious as the NTSB nor NHTSA collect statistics on these fires. The NFPA does, but this only gets you up to 2018, and they note that the data gathering here is spotty. Better data is found from European sources, which makes clear that battery electric vehicles (BEVs) catch fire less often than gasoline cars at 25 per 100,000 cars sold vs 1529/100k for ICE cars, but when BEVs do burn it’s most often (60%) from thermal runaway, which can be due to factors like a short circuit in a cell, overcharging and high ambient temperatures (including from arson or after-effects of a car crash). Continue reading “Thermal Runaway: Solving The Bane Of Electric Vehicles” →

2024 Hackaday Superconference Speakers, Round One

September 17, 2024 by Elliot Williams 6 Comments

Supercon is the Ultimate Hardware Conference and you need to be there! We’ve got a stellar slate of speakers this year — way too many to feature in one post. So here’s your first taste, and a reminder that Supercon will sell out so get your tickets now before it’s too late.

In addition to the full-length talks, we’ve got a series of Lightning Talks, so if you want to share seven minutes’ of insight with everyone there, please register your Lightning Talk idea now.

But Supercon has a lot more than just talks! The badge heavily features Supercon Add-Ons, and we want to see the awesome SAOs you are working on. There will be prizes, and we’ll manufacture four of our favorite designs in small batches for the winners, and make a full run for Hackaday Europe in 2025. Want to know more about SAOs? They’re the ideal starter PCB project.

Continue reading “2024 Hackaday Superconference Speakers, Round One” →

A person examines a diamond with a loupe.

We’ll Take DIY Diamond Making For $200,000

September 16, 2024 by Kristina Panos 12 Comments

They say you can buy anything on the Internet if you know the right places to go, and apparently if you’re in the mood to make diamonds, then Alibaba is the spot. You even have your choice of high-pressure, high-temperature (HPHT) machine for $200,000, or a chemical vapor deposition (CVD) version, which costs more than twice as much. Here’s a bit more about how each process works.

A sea of HPHT diamond-making machines. — A sea of HPHT machines. Image via Alibaba

Of course, you’ll need way more than just the machine and a power outlet. Additional resources are a must, and some expertise would go a long way. Even so, you end up with raw diamonds that need to be processed in order to become gems or industrial components.

For HPHT, you’d also need a bunch of good graphite, catalysts such as iron and cobalt, and precise control systems for temperature and pressure, none of which are included as a kit with the machine.

For CVD, you’d need methane and hydrogen gases, and precise control of microwaves or hot filaments. In either case, you’re not getting anywhere without diamond seed crystals.

Right now, the idea of Joe Hacker making diamonds in his garage seems about as far off as home 3D printing did in about 1985. But we got there, didn’t we? Hey, it’s a thought.

Main and thumbnail images via Unsplash

The Universe As We Know It May End Sooner Than Expected

September 16, 2024 by Maya Posch 44 Comments

The 'Sombrero Potential' as seen with the Higgs mechanism. — The ‘Sombrero Potential’ as seen with the Higgs mechanism.

One of the exciting aspects of some fields of physics is that they involve calculating the expected time until the Universe ends or experiences fundamental shifts that would render most if not all of the ‘laws of physics’ invalid. Within the Standard Model (SM), the false vacuum state is one such aspect, as it implies that the Universe’s quantum fields that determine macrolevel effects like mass can shift through quantum field decay into a lower, more stable state. One such field is the Higgs field, which according to a team of researchers may decay sooner than we had previously assumed.

As the Higgs field (through the Higgs boson) is responsible for giving particles mass, it’s not hard to imagine the chaos that would ensue if part of the Higgs field were to decay and cause a spherical ripple effect throughout the Universe. Particle masses would change, along with all associated physics, as suddenly the lower Higgs field state means that everything has significantly more mass. To say that it would shake up the Universe would an understatement.

Of course, this expected time-to-decay has only shifted from 10⁷⁹⁴ years to 10⁷⁹⁰ years with the corrections to the previous calculations as provided in the paper by [Pietro Baratella] and colleagues, and they also refer to it as ‘slightly shorter’. A sidenote here is also that the electroweak vacuum’s decay is part of the imperfect SM, which much like the false vacuum hypothesis are part of these models, and not based on clear empirical evidence (yet).

Hack On Self: Collecting Data

September 16, 2024 by Arya Voronova 8 Comments

A month ago, I’ve talked about using computers to hack on our day-to-day existence, specifically, augmenting my sense of time (or rather, lack thereof). Collecting data has been super helpful – and it’s best to automate it as much as possible. Furthermore, an augment can’t be annoying beyond the level you expect, and making it context-sensitive is important – the augment needs to understand whether it’s the right time to activate.

I want to talk about context sensitivity – it’s one of the aspects that brings us closest to the sci-fi future; currently, in some good ways and many bad ways. Your device needs to know what’s happening around it, which means that you need to give it data beyond what the augment itself is able to collect. Let me show you how you can extract fun insights from collecting data, with an example of a data source you can easily tap while on your computer, talk about implications of data collections, and why you should do it despite everything.

Continue reading “Hack On Self: Collecting Data” →

Microwave Forge Casts The Sinking-est Benchy Ever

September 15, 2024 by Dan Maloney 7 Comments

As a test artifact, 3DBenchy does a pretty good job of making sure your 3D printer is up to scratch. As an exemplar of naval architecture, though — well, let’s just say that if it weren’t for the trapped air in the infilled areas, most Benchy prints wouldn’t float at all. About the only way to make Benchy less seaworthy would be to make it out of cast iron. Challenge accepted.

We’ve grown accustomed to seeing [Denny] over at “Shake the Future” on YouTube using his microwave-powered kilns to cast all sorts of metal, but this time he puts his skill and experience to melting iron. For those not in the know, he uses standard consumer-grade microwave ovens to heat kilns made from ceramic fiber and lots of Kapton tape, which hold silicon carbide crucibles that get really, really hot under the RF onslaught. It works surprisingly well, especially considering he does it all on an apartment balcony.

For this casting job, he printed a Benchy model from PLA and made a casting mold from finely ground silicon carbide blasting medium mixed with a little sodium silicate, or water glass. His raw material was a busted-up barbell weight, which melted remarkably well in the kiln. The first pour appeared to go well, but the metal didn’t quite make it all the way to the tip of Benchy’s funnel. Round two was a little more exciting, with a cracked crucible and spilled molten metal. The third time was a charm, though, with a nice pour and complete mold filling thanks to the vibrations of a reciprocating saw.

After a little fettling and a saltwater bath to achieve the appropriate patina, [Denny] built a neat little Benchy tableau using microwave-melted blue glass as a stand-in for water. It highlights the versatility of his method, which really seems like a game-changer for anyone who wants to get into home forging without the overhead of a proper propane or oil-fired furnace. Continue reading “Microwave Forge Casts The Sinking-est Benchy Ever” →

Hackaday Links: September 15, 2024

September 15, 2024 by Dan Maloney 10 Comments

A quick look around at any coffee shop, city sidewalk, or sadly, even at a traffic light will tell you that people are on their phones a lot. But exactly how much is that? For Americans in 2023, it was a mind-boggling 100 trillion megabytes, according to the wireless industry lobbying association CTIA. The group doesn’t discuss their methodology in the press release, so it’s a little hard to make judgments on that number’s veracity, or the other numbers they bandy about, such as the 80% increase in data usage since 2021, or the fact that 40% of data is now going over 5G connections. Some of the numbers are more than a little questionable, too, such as the claim that 330 million Americans (out of a current estimate of 345.8 million people) are covered by one or more 5G networks. Even if you figure that most 5G installations are in densely populated urban areas, 95% coverage seems implausible given that in 2020, 57.5 million people lived in rural areas of the USA. Regardless of the details, it remains that our networks are positively humming with data, and keeping things running is no mean feat.

Continue reading “Hackaday Links: September 15, 2024” →