Adventures In Hackerspacing: GA Tech’s Invention Studio

October 28, 2014 by Marsh 16 Comments

We feature hacker/makerspaces of all kinds here at Hackaday, and these days, encountering a hackerspace at a college or university isn’t uncommon. School-backed spaces are often mildly impressive, too, with plenty of room and better-than-most equipment.

Georgia Tech’s Invention Studio, however, is different. This space is nothing short of staggering.

Once you’ve walked past the wall of commercial-grade 3D printers lining the entryway, you’ll find yourself in the Electro-lounge, a general meeting and hangout room with some basic tools. Each room beyond has a specific purpose, and is packed full of equipment. We aren’t just going on a tour, though, because this is Adventures in Hackerspacing. Click through the break for a behind-the-scenes look at how this hackerspace provides a top-rate experience for its makers and how Invention Studio thrives with an entirely student-run leadership.

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THP Hacker Bio: Neil Jansen

October 2, 2014 by Brian Benchoff 13 Comments

If we were running a contest to give away a trip to space for building the most innovative open hardware project a few years ago, the winner would inevitably be a 3D printer. Times have changed, 3D printing is reaching the limits of what can be done with simple plastic extrusion, and there are new hardware challenges to be conquered. One of the challenges facing hardware designers is the ability to create and assemble electronic circuits quickly. For that, there are a few pick and place machines being developed, the lowest cost being the FirePick Delta. It sells itself as a $300 pick and place machine borrowing heavily from the RepRap project, enabling tinkerers and engineers to assemble PCBs quickly.

[Neil Jansen] is the project lead for the FirePick Delta, and along with team members ranging from software developers in the bay area, to electronics technicians and high school students, they’ve created what will become the lowest cost and most capable pick and place machine available. Already the machine has tape feeders, tray feeders, a vision system, and modules to dispense solder paste. It’s an astonishing accomplishment, and were it not for some damage in shipping, we would have a video of [Neil] demoing the FirePick at Maker Faire NY.

In lieu of that, we do have a bio on [Neil] and what challenges he’s faced in building the FirePick. You can read that below, or check out their second demo video for The Hackaday Prize:

https://www.youtube.com/watch?v=46pLeLBYVTs

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Heating Up A Printrbot’s Bed

June 16, 2014 by Eric Evenchick 32 Comments

Heated beds for 3D printers help reduce the amount of curling and warping of parts. The warping happens when the part cools and contracts. The heated bed keeps the part warm for the entire print and reduces the warping.

As an upgrade to her Printrbot, [Erin] added a heated bed. The first plan was to DIY one using Nichrome wire, but heated beds are available at low cost. They’re basically just a PCB with a long trace that acts as a resistor. She added a thermistor to monitor temperature and allow for accurate control.

The Printrbot heated bed worked, but didn’t heat up quite quick enough. [Erin] was quick to scratch off the solder mask and solder new leads onto the board. This converted the board into two parallel resistors, halving the resistance and doubling the power.

This version heated up very quickly, but didn’t have a steady heat. The simple control that was being used was insufficient, and a PID controller was needed. This type of control loop helps deal with problems such as oscillations.

The Printrbot’s firmware is based on Marlin, which has PID support disabled by default. After rebuilding the code and flashing, the PID gains could be adjusted using g-codes. With the values tuned, [Erin]’s printer was holding steady heat, and can now print ABS and PLA with minimal warping.

MakerBot Files Patents, Internet Goes Crazy

May 24, 2014 by Brian Benchoff 100 Comments

In the past month, a few patent applications from MakerBot were published, and like everything tangentially related to the prodigal son of the 3D printer world, the Internet arose in a clamor that would be comparable only to news that grumpy cat has died. That’s just an analogy, by the way. Grumpy cat is fine.

The first patent, titled, Three-dimensional printer with force detection was filed on October 29th, 2013. It describes a 3D printer with a sensor coupled to the hot end able to sense a contact force between the nozzle and build plate. It’s a rather clever idea that will allow any 3D printer to perform software calibration of the build plate, ensuring everything is printed on a nice, level surface. Interestingly, [Steve Graber] posted an extremely similar design of a bed leveling probe on October 6th, 2013. In [Steve]’s video, you can see his bed level probe doing just about everything the MakerBot patent claims, all while being uploaded to YouTube before the patent application.

When it rains it pours, and the Quick-release extruder patent application, filed on October 28, 2013, bears this out. It claims an extruder that includes, “a bistable lever including a mechanical linkage to the bearing, the bearing engaged with the drive gear when the bistable lever is in a first position and the bearing disengaged from the drive gear when the bistable lever is in a second position.” Simple enough, a lever with two positions, where one presses a bearing against a drive gear, and the other position disengages the bearing from a drive gear. Here’s something that was published on Thingiverse in 2011 that does the same thing. Hugely famous RepRap contributor [whosawhatsis] has weighed in on this as well.

It is important to note that these are patent applications. Nothing has been patented yet. The US Patent and Trademark Office does seem to have a lot of rubber stamps these days, so what is the average Internet denizen to do? Here are easy to follow, step-by-step instructions on how to notify the USPTO of prior art. Remember, just because prior art does not completely invalidate a patent application’s claims doesn’t mean you shouldn’t send it in. It is a patent examiner’s job to review the prior art.

So there you go. MakerBot applies for patents, people complain, but not to the USPTO. Highly relevant video and transcription below.

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Hackaday Links: May 18, 2014

May 18, 2014 by Brian Benchoff 9 Comments

Think the original Pong is cool? How about point to point Pong? [v8ltd] did it in three months, soldering all the leads directly to the chip pins. No sockets required. It’s insane, awesome, a masterpiece of craftsmanship, and surprising it works.

[Jeremy Cook] is building a servo-powered light graffiti thing and needed a laser diode. How do you control a laser pointer with a microcontroller? Here’s how. They’re finicky little buggers, but if you get the three-pack from Amazon like [Jeremy] did, you get three chances to get it right.

NFC tags in everything! [Becky] at Adafruit is putting them in everything. Inside 3D printed rings, glued onto rings, and something really clever: glued to your thumbnail with nail polish. Now you can unlock your phone with your thumb instead of your index finger.

Photographs capture still frames, but wouldn’t it be great if a camera could capture moving images? No, we’re not talking about video because this is the Internet where every possible emotion, reaction, and situation can be expressed with an animated GIF. Meet OTTO, the camera that captures animated GIFs! It’s powered by the Raspberry Pi compute module, so that’s interesting.

[Nate] was getting tired of end mills rolling around his bench. That’s a bad thing. He came up with a solution, though: Mill a piece of plywood into a tray to hold end mills.

The Da Vinci printer, a printer that only costs $500 because they’re banking on the Gillette model, has been cracked wide open by resetting the DRM, getting rid of the proprietary host software, and unbricking the device. Now there’s a concerted effort to develop custom firmware for the Da Vinci printer. It’s extraordinarily bare bones right now, but the pins on the microcontroller are mapped, and RepRap firmwares are extremely modular.

The Hackaday Prize: Thinking Really, Really Big

May 7, 2014 by Brian Benchoff 68 Comments

Dome

In case you’ve been living under a rock for a few weeks, we’re giving away a trip to space for the best, most grandiose connected hardware project. [coxrandy], a.k.a. [Phillip Cox] realized the best way to build something awesome was to think big, and his plan for building a 1km dome (yes, 1000 meters) is the most ambitious project we’ve ever seen.

The BuckyBot, as [Phil] is calling his build, relies on the ideas of the great [Buckmister Fuller] and his idea to build a huge geodesic dome covering all midtown Manhattan. [Fuller] didn’t have the resources to build a structure this large in the 1950s, and to be honest, we don’t have the resources to build it now. It would be a ludicrous effort to build something like this one beam at a time, and [Phil] concludes that to build something this big, we need to think small.

Instead of thousand ton cranes and several thousand vehicles trucking in building supplies, [Phil]’s idea uses small “BuckyBots” – a combination 3D printer and robot – that builds one structural cell of a giant dome at a time. These BuckyBots climb around the structure, build the internal and support structure, slowly climbing to the skies on their fractal-inspired creation.

The Hackaday Prize contest will end far before [Phil]’s BuckyBots will have the ability to build a kilometer-wide dome, so the current plans are to modify his RepRap Mendel to crawl. Once that’s done, he’ll have his newly built BuckyBot build a 2 meter hemisphere in his garage. From there, construction moves to the back yard where a 10 meter dome will be built.

Even if this project never makes it past the planning stages, it’s an awesome example of thinking big, something you’re going to need if you’re trying to win a trip to space.

Replicator 1 Receives A PID Controlled Heated Chamber

April 28, 2014 by James Hobson 5 Comments

Replicator 1 PID Heated Enclosure

Improving 3D print quality is a bit of a black magic — there are tons of little tweaks you can do to your printer to help it, but in the end you’re just going to have to try everything. Adding a heated build enclosure however is one of those things almost guaranteed to improve the print quality of ABS parts!

And for good reason too — heated build enclosures are one of the outstanding “patented 3D printing technologies” — It’s why you don’t see any consumer printers with that feature. Anyway, [Bryan] just sent us his upgrade to his Makerbot Replicator 1, and it’s a pretty slick system. His goal was to add the heated enclosure to the printer as unobtrusively as possible — no need for people to think his printer is an even bigger fire hazard!

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