Repairing 200+ Raspberry Pis For A Good Cause

January 25, 2021 by 37 Comments

If somebody told you they recently purchased over 200 Raspberry Pis, you might think they were working on some kind of large-scale clustering project. But in this case, [James Dawson] purchased the collection of broken single-board computers with the intention of repairing them so they could be sent to developing countries for use in schools. It sounds like the logistics of that are proving to be a bit tricky, but we’re happy to report he’s at least made good progress on getting the Pis back up and running.

He secured this trove of what he believes to be customer returned Raspberries or the princely sum of £61 ($83 USD). At that price, even if only a fraction ended up being repairable, you’d still come out ahead. Granted all of these appear to be the original Model B, but that’s still a phenomenal deal in our book. Assuming of course you can find some reasonable way to triage them to sort out what’s worth keeping.

To that end, [James] came up with a Bash script that allowed him to check several hardware components including the USB, Ethernet, I2C, and GPIO. With the script on an SD card and a 3.5″ TFT plugged into the Pi’s header for output, he was able to quickly go through the box to get an idea of what sort of trouble he’d gotten himself into. He was only about half way through the process when he wrote this particular blog post, but by that point, he’d found just 40 Pis which wouldn’t start at all. He suspects these might be victims of some common issue in the power circuitry that he’ll investigate at a later date.

A metal ruler made short work of bent pins.
A nasty, but repairable, problem.

The majority of Pis he checked were suffering from nothing worse than some bent GPIO pins or broken SD card slots. Some of the more abused examples had their USB ports ripped off entirely, but were otherwise fine. Another 10 had dead Ethernet, and 4 appear to have damaged traces leading to their HDMI ports. While we’re interested in hearing if [James] can get those 40 dark Pis to fire back up, so far the results are quite promising.

Donating hardware is always a tricky thing, so for now [James] says he’ll be selling the repaired Pis on eBay and donating the proceeds to the Raspberry Pi Foundation so they can continue to develop hardware that will (potentially) accomplish their goal of giving students all over the world a functional computer.

The US Air Force Wants Your 3D Scanner Ideas

January 21, 2021 by 41 Comments

One key piece of technology from Star Trek is the replicator, a machine that 3D prints up almost anything using some hazily-defined high technology. You have to wonder though, how did the patterns for Earl Grey tea or a spare part for a shuttlecraft intercooler come to exist in the first place. Maybe someone designed them, or perhaps they scanned the real articles. The US Air Force is betting on the latter, and they’ve asked for white papers and proposals for innovative methods to scan objects for 3D printing.

It isn’t surprising military planners would like to have effective 3D printing. After all, you can’t carry every spare part you might need into a theater of operation. Not to mention spares for your friends in joint operations or for enemy gear you might happen to capture. Having a truck that could turn out whatever your troops need is an attractive proposition. Continue reading “The US Air Force Wants Your 3D Scanner Ideas” →

DIY HEPA Fan Clears The Stale Office Air

January 20, 2021 by 26 Comments

Although it would be nice, we can’t all work from home. If you have to spend the day in close quarters with other people, you might want more protection than just a mask and sanitizer. Check out [jshanna]’s DIY HEPA filtering fan — it looks like a breeze to build and uses commonly-available parts plus a few 3D-printed pieces to put it all together.

The basis of this attractive and useful office must-have is a muffin fan from Amazon that has an optional variable speed controller. A long threaded rod runs up the center of the HEPA filter, so it attaches kind of like a lampshade. The fan draws up air from underneath and blows it upward through the filter and out into the room. Whenever the HEPA filter gets dirty, just take it out and wash it.

Are you still buying disposable masks? You might save money in the long run by making your own.

On-Air Sign Helps Keep Your Broadcasts G-Rated

January 18, 2021 by 7 Comments

Like many of us, [Michael] needed a way to let the family know whether pants are required to enter the room — in other words, whenever a videoconference is in progress. Sure he could hang a do not disturb sign, but those are easy to forget. There’s no need to worry about forgetting to change status because this beautiful wall-mounted sign can be controlled with Alexa.

Inside the gorgeous box made from walnut, curly maple, and oak is an ESP32, some RGB LEDs, and three MOSFETs. [Michael] is using the fauxmoESP library to interface the ESP32 with Alexa, which emulates a Phillips Hue bulb for the sake of using a protocol she already knows. [Michael] can change the color and brightness percentage with voice commands.

The sign is set up as four different devices — one default, and one for each color. Since talking to Alexa isn’t always appropriate, [Michael] can also change the color of the LEDs using sliders on a website that’s served up by the ESP. Check out the full build video after the break.

Need something quick and dirty that works just as well? Our own [Bob Baddeley] made a status indicator that’s simple and effective.

Continue reading “On-Air Sign Helps Keep Your Broadcasts G-Rated” →

Serving The Feline Masters: A Chair To Follow The Sunny Spot

January 17, 2021 by 21 Comments

Terry Pratchett once wrote, “In ancient times cats were worshipped as gods; they have not forgotten this”. [Jonathan]’s cat has clearly not forgotten, and makes it loudly known whenever her favorite chair needs to be moved to stay in the spot of sunlight. He was looking for a fun hack anyway, so he decided to give in to her majesty’s demands, and automated the task.

[Jonathan] first considered adding motorizing the chair itself, but decided to keep it simple and just drag the chair across the room with a spool attached to a motor. The rope spool was attached to a small geared DC motor, mounted on a salad bowl base, and connected to an ESP8266 via a motor driver. The ‘8266 is running  NodeMCU with a web server that accepts simple motor commands through a RESTful API. This setup can’t reset the chair to it’s starting position at the end of the day, but this is a small price to pay for simplicity. The motor was a bit underpowered, but it only needed to move the chair in small distances at a time, so [Jonathan] removed the chair’s back to reduce the weight, and upped the motor voltage.

Determining when and how far to move the chair is the second part of the challenge. [Jonathan] considered a simple lookup table for the time of day, but the motor’s movement wasn’t consistent enough. The final solution was a set of three BH1750 digital ambient light sensors to give feedback. A pair of sensors on the chair determines its position relative to the sunny spot, by comparing light levels to a reference sensor mounted in the window. These light sensors are also attached to NodeMCUs, and send movement commands to the winding unit as necessary.

Continue reading “Serving The Feline Masters: A Chair To Follow The Sunny Spot” →

3D Printing Air Filter System Does A Lot

January 14, 2021 by 29 Comments

We know we aren’t supposed to eat a lot of sugar, but we still have ice cream. We also know we probably shouldn’t be inhaling solder smoke and 3D printer fumes, but we do that too. Not [Mike Buss]. His 3D printer has a major exhaust system.

We can sympathize with his process. He mentions he started out just wanting a fan running with some filters. Then he decided to add a way to turn the fan on and off when printing. Then he added sensors to detect fumes and fire. Data collection was almost an afterhthought.

Continue reading “3D Printing Air Filter System Does A Lot” →

A Tubular Fairy Tale You Control With Your Phone

January 6, 2021 by 1 Comment

At first glance, this might appear to be a Rube Goldberg machine made of toys. The truth isn’t far off — it’s a remote-control animatronic story machine driven by its spectators and their phones. [Niklas Roy] and a team of volunteers built it in just two weeks for Phaenomenale, a festival centered around art and digital culture that takes place every other year.

A view of the tubes without the toys.

A red ball travels through a network of clear acrylic tubes using 3D printed Venturi air movers, gravity, and toys to help it travel. Spectators can change the ball’s path with their phones via a local website with a big picture of the installation. The ball triggers animations along its path using break beam detection and weaves a different story each time depending on the toys it interacts with.

Here’s how it works: a Raspberry Pi 4 is responsible for releasing the ball at the beginning of the track and for controlling the track switches. The Pi also hosts a server for smartphones and the 25 Arduino Nanos that control the LEDs and servos of the animatronics. As a bonus animatronic, there’s a giant whiteboard that rotates and switches between displaying the kids’ drawings and the team’s plans and schematics. Take a brief but up-close tour after the break.

This awesome art project was a huge collaborative effort that involved the people of Wolfsburg, Germany — families in the community donated their used and abandoned toys, groups of elementary school kids were brought in to create stories for the toys, and several high school kids and other collaborators realized these drawings with animatronics.

Toys can teach valuable lessons, too. Take this body-positive sushi-snarfing Barbie for example, or this dollhouse of horrors designed to burn fire safety into children’s brains.

Continue reading “A Tubular Fairy Tale You Control With Your Phone” →