Day: January 6, 2021

A Tubular Fairy Tale You Control With Your Phone

January 6, 2021 by 1 Comment

At first glance, this might appear to be a Rube Goldberg machine made of toys. The truth isn’t far off — it’s a remote-control animatronic story machine driven by its spectators and their phones. [Niklas Roy] and a team of volunteers built it in just two weeks for Phaenomenale, a festival centered around art and digital culture that takes place every other year.

A view of the tubes without the toys.

A red ball travels through a network of clear acrylic tubes using 3D printed Venturi air movers, gravity, and toys to help it travel. Spectators can change the ball’s path with their phones via a local website with a big picture of the installation. The ball triggers animations along its path using break beam detection and weaves a different story each time depending on the toys it interacts with.

Here’s how it works: a Raspberry Pi 4 is responsible for releasing the ball at the beginning of the track and for controlling the track switches. The Pi also hosts a server for smartphones and the 25 Arduino Nanos that control the LEDs and servos of the animatronics. As a bonus animatronic, there’s a giant whiteboard that rotates and switches between displaying the kids’ drawings and the team’s plans and schematics. Take a brief but up-close tour after the break.

This awesome art project was a huge collaborative effort that involved the people of Wolfsburg, Germany — families in the community donated their used and abandoned toys, groups of elementary school kids were brought in to create stories for the toys, and several high school kids and other collaborators realized these drawings with animatronics.

Toys can teach valuable lessons, too. Take this body-positive sushi-snarfing Barbie for example, or this dollhouse of horrors designed to burn fire safety into children’s brains.

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Turning A CMM Into A 3D Printer

January 6, 2021 by 47 Comments

There are two paths to owning a 3D printer: purchasing one or crafting your own 3D printer designed to your own exacting specifications. [Roetz 4.0] has decided to go this latter route and converted a 1.3-ton air-bearing Coordinate-measuring machine (CMM) into an FDM 3D printer. (Video, embedded below.)

A CMM is a tool used to precisely measure the geometry of an object via gently lowering a calibrated probe. We’ve seen scratch build printers before, but this particular build benefits from having the CMM machinery and its 18 air bearings. The CMM head is moved by [Roetz 4.0]’s own custom system, but it takes advantage of the bearings. After some careful CAD planning as well as a fair bit of milling, lathing, and prototyping, he had buttery smooth controlled motion.

With an off the shelf driver board wired together with a large red button, he was ready for a maiden test print. A determination to finish before the year was out pushed things along. There are still a few quirks to fix, like the hole in the air drying system but those can be tackled next year. Ultimately, we think the results are stunning and it was a journey we were glad to go on with [Roetz 4.0]. The final episode of the series is after the break.

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Electric Puzzle Board Lets You Assemble Circuits With Ease

January 6, 2021 by 20 Comments

Many hackers learned about electronics over the years with home experimenter kits from Radio Shack and its ilk. Eschewing soldering for easier screw or spring based connections, they let the inexperienced build circuits with a minimum of fuss, teaching them the arcane ways of the electron along the way. [victorqedu] has put a modern spin on the form, with his Electric Puzzle Game.

The build consists of a series of 3D printed blocks, each containing a particular electronic component or module. The blocks can be joined together to form circuits, with magnets in the blocks mating with screws in the motherboard to hold everything together and make electrical contact between the parts. It’s a project that requires a significant amount of 3D printing and upfront assembly to build, but it makes assembling circuits a cinch.

The variety of circuits that can be built is impressive. [victorqedu] shows off everything from simple LED and switch arrangements to touch sensors and even a low-powered “Tesla coil”. We imagine playing with the blocks and snapping circuits into place would be great fun. We’ve seen other unconventional approaches before, too – such as building squishy circuits for educational purposes. Video after the break.

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Automating Your Car With A Spare Fob And An ESP8266

January 6, 2021 by 47 Comments

Despite the name, home automation doesn’t have to be limited to only the devices within your home. Bringing your car into the mix can open up some very interesting possibilities, such as automatically getting it warmed up in the morning if the outside air temperature drops below a certain point. The only problem is, not everyone is willing to start hacking their ride’s wiring to do it.

Which is exactly why [Matt Frost] went the non-invasive route. By wiring up an ESP8266 to a cheap aftermarket key fob for his Chevrolet Suburban, he’s now able to wirelessly control the door locks and start the engine without having to make any modifications to the vehicle. He was lucky that the Chevy allowed him to program his own fob, but even if you have to spend the money on getting a new remote from the dealer, it’s sure to be cheaper than the repair bill should you cook something under the dash with an errant splice or a misplaced line of code.

The hardware for this project is about as simple as it gets. The fob is powered by the 3.3 V pin on the Wemos D1 Mini, and the traces for the buttons have been hooked up to the GPIO pins. By putting both boards into a custom 3D printed enclosure, [Matt] came up with a tidy little box that he could mount in his garage and run off of a standard USB power supply.

On the software side of things [Matt] has the device emulating a smart light so it can easily be controlled by his Alexa, with a few helpful routines sprinkled in that allow him to avoid the awkward phraseology that would be required otherwise. There’s also a minimal web server running on the microcontroller that lets him trigger various actions just by hitting the appropriate URLs, which made connecting it to Home Assistant a snap. One downside of this approach is that there’s no acknowledgement from the vehicle that the command was actually received, but you can always send a command multiple times to be sure.

This isn’t the first time we’ve seen an ESP8266 used to “push” buttons on a remote. If you’ve got a spare fob for your device, or can get one, it’s an excellent way to automate it on the cheap.

Powered Exoskeletons In Rough Terrain: An Interesting Aspect Of The Chang’e 5 Recovery Mission

January 6, 2021 by 20 Comments

At this point in time, one would be hard pressed to find anyone who is not at least aware of some of the uses of exoskeletons as they pertain to use by humans. From supporting people during rehabilitation, to ensuring that people working in industrial and warehouse settings do not overexert themselves, while also preventing injuries and increasing their ability to carry heavy loads without tiring.

During the recovery mission of the Chang’e 5 sample container in the rough terrain of Inner Mongolia, the crew which was tasked with setting up the communications center, electrical supply systems and other essential services in the area wore exoskeletons. Developed by a relatively new Chinese company called ULS Robotics (see embedded promotional video after the break), the powered exoskeletons allowed the crew to carry 50 kg loads at a time for a hundred meters across the rough, snowy terrain.

The obvious benefit of an exoskeleton here is that while humans are pretty good at navigating rough terrain, this ability quickly degrades the moment a heavy load is involved, as anyone who has done serious mountain trekking can probably attest to. By having the exoskeleton bear most of the load, the wearer can focus on staying upright and reaching the destination quickly and safely.

With the growing interest for exoskeletons from various industries, the military, as well as the elderly, it probably won’t be too long before we’ll be seeing more of them in daily life the coming years.

(Thanks, Qes)

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You Got Something On Your Processor Bus: The Joys Of Hacking ISA And PCI

January 6, 2021 by 32 Comments

Although the ability to expand a home computer with more RAM, storage and other features has been around for as long as home computers exist, it wasn’t until the IBM PC that the concept of a fully open and modular computer system became mainstream. Instead of being limited to a system configuration provided by the manufacturer and a few add-ons that really didn’t integrate well, the concept of expansion cards opened up whole industries as well as a big hobbyist market.

The first IBM PC had five 8-bit expansion slots that were connected directly to the 8088 CPU. With the IBM PC/AT these expansion slots became 16-bit courtesy of the 80286 CPU it was built around. These slots  could be used for anything from graphics cards to networking, expanded memory or custom I/O. Though there was no distinct original name for this card edge interface, around the PC/AT era it got referred to as PC bus, as well as AT bus. The name Industry Standard Architecture (ISA) bus is a retronym created by PC clone makers.

With such openness came the ability to relatively easy and cheaply make your own cards for the ISA bus, and the subsequent and equally open PCI bus. To this day this openness allows for a vibrant ecosystem, whether one wishes to build a custom ISA or PCI soundcard, or add USB support to a 1981 IBM PC system.

But what does it take to get started with ISA or PCI expansion cards today? Continue reading “You Got Something On Your Processor Bus: The Joys Of Hacking ISA And PCI” →

Bad Idea For Desoldering Actually Might Be Pretty Smart

January 6, 2021 by 48 Comments

This video on building a DIY desoldering iron says it all right up front: this is stupid and dangerous, and you shouldn’t do it. But that doesn’t mean it doesn’t work, or that it doesn’t have potential to be turned into something else.

The story begins, as it often does these days, on the pages of Amazon as [AnotherMaker] shopped for a real desoldering setup. Despite a case of sticker shock, he took the plunge on a nice Hakko vacuum desolderer, but as is also often the case, it failed to arrive. Rather than accept defeat, [AnotherMaker] purchased a cheap-o soldering iron and a brass tee fitting for small-bore tubing that would chuck nicely into the spot where the stock tip once lived, giving him a way to both melt solder and move air.

Unfortunately, rather than applying a vacuum, he chose to blast 100 PSI compressed air through the tip, which certainly moves a lot of solder, perhaps at the cost of burns and eye injuries. The potential for accidental short circuits is pretty high too, but c’mon — it’s not like we all haven’t flicked or dropped a board to desolder something. Is this really much different?

As fraught with peril as this method may be, [AnotherMaker] is onto something here. Perhaps adding a 3D-printed venturi generator could turn that blast of air into a vacuum. Or maybe a vacuum pump for a manual pick-and-place would do the trick too.

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