Although it would be nice, we can’t all work from home. If you have to spend the day in close quarters with other people, you might want more protection than just a mask and sanitizer. Check out [jshanna]’s DIY HEPA filtering fan — it looks like a breeze to build and uses commonly-available parts plus a few 3D-printed pieces to put it all together.
The basis of this attractive and useful office must-have is a muffin fan from Amazon that has an optional variable speed controller. A long threaded rod runs up the center of the HEPA filter, so it attaches kind of like a lampshade. The fan draws up air from underneath and blows it upward through the filter and out into the room. Whenever the HEPA filter gets dirty, just take it out and wash it.
Are you still buying disposable masks? You might save money in the long run by making your own.
We know we aren’t supposed to eat a lot of sugar, but we still have ice cream. We also know we probably shouldn’t be inhaling solder smoke and 3D printer fumes, but we do that too. Not [Mike Buss]. His 3D printer has a major exhaust system.
We can sympathize with his process. He mentions he started out just wanting a fan running with some filters. Then he decided to add a way to turn the fan on and off when printing. Then he added sensors to detect fumes and fire. Data collection was almost an afterhthought.
Continue reading “3D Printing Air Filter System Does A Lot”
[Andrew]’s Air filtering unit & positive pressure supply might look like something off the set of Ghostbusters, but it’s an experiment in making a makeshift (but feasible) positive pressure suit. The idea is to provide an excess of filtered air to what is essentially an inflatable soft helmet. The wearer can breathe filtered air while the positive pressure means nothing else gets in. It’s definitely an involved build that uses some specific hardware he had on hand, but the workmanship is great and shows some thoughtful design elements.
The unit has three stacked filters that can be easily swapped. The first stage is medical mask material, intended to catch most large particles, which is supported by a honeycomb frame. The next filter is an off-the-shelf HEPA filter sealed with a gasket; these are available in a wide variety of sizes and shapes so [Andrew] selected one that was a good fit. The third and final stage is an activated carbon filter that, like the first stage, is supported by a honeycomb frame. The idea is that air that makes it through all three filters is safe (or at least safer) to breathe. There isn’t any need for the helmet part to be leakproof, because the positive pressure relative to the environment means nothing gets in.
Air is sucked through the filters and moved to the helmet by an HP BLc7000 server fan unit, which he had on hand but are also readily available on eBay. These fan units are capable of shoveling a surprising amount of air, if one doesn’t mind a surprising amount of noise in the process, so while stacked filter stages certainly impede airflow, the fan unit handles it easily. The BLc7000 isn’t a simple DC motor and requires a driver, so for reference [Andrew] has a short YouTube video of how the fan works and acts.
All the 3D models and design files are available online should anyone wish to take a closer look. It’s certainly a neat experiment in making a filtered positive pressure supply and head cover with materials that are fairly common. If [Andrew] ever wants to move to a whole-body suit, maybe repurpose an old Halloween costume into a serviceable positive pressure suit.
Hoodies are great, and rightfully a hacker’s favorite attire: they shield you from the people around you, keep your focus on the screen in front of you, and are a decent enough backup solution when you forgot your balaclava. More than that, they are also comfortable, unless of course it is summer time. But don’t worry, [elkroketto] has built a solution to provide the regular hoodie wearer with a constant breeze around his face, although his Clean Air Bubble is primarily tackling an even bigger problem: air pollution.
Wanting to block out any environmental factors from the air he breathes, [elkroketto] got himself a thrift store hoodie to cut holes in the back, and attach two radial fans that suck in the air through air filtering cloths. A 3D printed air channel is then connected to each fan, and attached on the inside of the hood, blowing the filtered air straight into his face. Salvaging a broken drill’s battery pack as power supply and adding a 3D printed clip-in case for the step-up converter, the fans should provide him a good 5 hours of fresh air. Of course, one could also add a solar charging rig if that’s not enough.
Keep in mind though, while a wearable air filter might sound particularly useful in current times, [elkroketto] specifically points out that this is not for medical use and won’t filter out any airborne diseases.
Whether it’s the usual pollution of the city, or the fact that your corner of the globe happens to be on fire currently, poor air quality is a part of daily life for many people. One way of combating this issue is with a high quality HEPA filter in your home, but unfortunately that’s not something that everyone can afford to even has access to.
Which is why [Adam Kelly] decided to design this DIY HEPA air purifier that can be built for less than $100. That might still sound like a lot of money, but compared to the $500 sticker price he was seeing for the models recommended by health officials, it’s certainly a step in the right direction. Of course, it’s only a deal if it actually works, so a big part of the project has also been verifying the design’s ability to filter particles out of the air in a timely manner.
To build his purifier, [Adam] found a HEPA H13 rated replacement filter that was cheap and readily available, and started designing a low-cost way to pulling air through it. He eventually went with a 120 mm computer case fan coupled with a step-up converter that can produce 12 V from a standard USB port. Then he just needed to design a 3D printed “lid” which would position the fan so it draws air through the center of the filter.
In terms of testing, [Adam] wasn’t worried about the purifier’s ability to actually filter out smoke particles; unless the manufacturer lied about the capabilities of the filter itself, that part is a given. But he was curious about how effective the fan would be in terms of circulating air through a room.
By installing a pitot tube from one of his drones into the lid of the purifier, he determined the airflow in the center of the filter to be approximately 160 CFM. By his calculations, that means it should be able to circulate all the air in his 25 cubic meter office around 10 times per hour. That’s a promising start, but [Adam] says he’d still be interested in a more detailed analysis of the design’s performance by anyone who might have the equipment to do so.
As he lives in Australia, this project is more than just a passing fancy for [Adam]. He only has to look out the window to see that the air he’s breathing is filled with smoke from the raging bushfires. They say that necessity is the mother of invention, and breathable air is pretty high up on the list of human necessities. Our hat’s off to anyone who sees their fellow citizens suffering and tries to use their skills to come up with a solution.
Obviously, if the air filters in your home HVAC system are dirty, you should change them. But exactly how dirty is dirty? [Tim Rightnour] had heard it said that if you didn’t change your filter every month or so, it could have a detrimental effect on the system’s energy consumption. Thinking that sounded suspiciously like a rumor Big Filter™ would spread to bump up their sales, he decided to collect his own data and see if there was any truth to it.
There’s a number of ways you could tackle a project like this, but [Tim] wanted to keep it relatively simple. A pressure sensor on either side of the filter should tell him how much it’s restricting the airflow, and recording the wattage of the ventilation fan would give him an idea on roughly how hard the system was working.
Now [Tim] could have got this all set up and ran it for a couple months to see the values gradually change…but who’s got time for all that? Instead, he recorded data while he switched between a clean filter, a mildly dirty one, and one that should have been taken out back and shot. Each one got 10 minutes in the system to make its impression on the sensors, including a run with no filter at all to serve as a baseline.
The findings were somewhat surprising. While there was a sizable drop in airflow when the dirty filter was installed, [Tim] found the difference between the clean filter and mildly soiled filter was almost negligible. This would seem to indicate that there’s little value in preemptively changing your filter. Counter-intuitively, he also found that the energy consumption of the ventilation fan actually dropped by nearly 50 watts when the dirty filter was installed. So much for a clean filter keeping your energy bill lower.
With today’s cheap sensors and virtually infinite storage space to hold the data from them, we’re seeing hackers find all kinds of interesting trends in everyday life. While we don’t think your air filters are spying on you, we can’t say the same for those fancy new water meters.
A laser cutter is a great tool to have in the shop, but like other CNC machines it can make a lousy neighbor. Vaporizing your stock means you end up breathing stuff you might rather not. If you’re going to be around these fumes all day, you’ll want good fume extraction, and you might just consider a DIY fume and particulate filter to polish the exhausted air.
While there’s no build log per se, [ZbLab]’s Facebook page has a gallery of photos that show the design and build in enough detail to get the gist. The main element of the filter is 25 kg of activated charcoal to trap the volatile organic compounds in the laser exhaust. The charcoal is packed into an IKEA garbage can around a prefilter made from a canister-style automotive air cleaner – [ZbLab] uses a Filtron filter that crosses to the more commonly available Fram CA3281. Another air cleaner element (Fram CA3333) makes sure no loose charcoal dust is expelled from the filter. The frame is built of birch ply and the plumbing is simple PVC. With a 125mm inlet it looks like this filter can really breathe, and it would easily scale up or down in size according to your needs.
No laser cutter in your shop to justify this filter, you say? Why not build one? Or, if you do any soldering, this downdraft fume extractor is a good way to clear the air.