Uncommon Bárány Chair Gets Fixed Up

January 3, 2021 by Anool Mahidharia 23 Comments

Ever heard of a Bárány chair? Neither had [Troy Denton] before he was asked to repair one, but that didn’t stop him from rolling up his sleeves and tying to get the non-functional device back in working order. As it didn’t come with a user guide, manual, schematic or any other information, he had to rely on his experience and acumen gathered over years of practical work. Luckily for us, he decided to document the whole process.

While it’s not well known outside of aviation circles, the Bárány chair is an important piece of equipment in training pilots to get used to spatial disorientation. The device is essentially a motorized revolving chair, the idea being to spin the subject to induce disorientation. Rotation speed and direction can be controlled via a handheld wireless remote terminal.

When [Troy] first powered it up, the error code on the remote indicated “no power to base unit”. That turned out to be a quick fix – he simply had to move the power connection from a switched socket that had been turned off to a different outlet. But while that cleared the error message, the chair still wouldn’t rotate for any of the knob settings.

Manually rotating the chair showed the RPM on the remote, so [Troy] narrowed down his search to the motor related sections. The motor was being driven by a servo type signal, but changing the speed and direction knob on the remote didn’t seem to alter the control signal when he checked it with his scope. Opening up the hand held remote immediately uncovered the failed part – the rotary encoder for setting the speed and direction had physically split in to two pieces.

Since there was a clean split in the encoder, he was able to temporarily hold it back together to confirm that the chair could spin up. The cause was most likely “User Error” – the last person to conduct the test probably turned the knob rather enthusiastically. A new part is on the way, and the chair should be getting back to making prospective pilots dizzy in no time.

We love a good repair story here at Hackaday. Whether it’s patiently rebuilding a snapped PCB with bodge wires or coming up with replacement parts that may well be better than the originals, we never get tired of seeing a broken piece of gear put back together.

Continue reading “Uncommon Bárány Chair Gets Fixed Up” →

A Pair Of Steppers Are Put To Work In This Automatic Instrument Pickup Winder

December 13, 2020 by Dan Maloney 7 Comments

For something that’s basically a coil of wire around some magnetic pole pieces, an electric guitar pickup is a complicated bit of tech. So much about the tone of the instrument is dictated by how the pickup is wound that controlling the winding process is something best accomplished with a machine. This automatic pickup winder isn’t exactly a high-end machine, but it’s enough for the job at hand, and has some interesting possibilities for refinements.

First off, as [The Mixed Signal] points out, his pickups aren’t intended for use on a guitar. As we’ve seen before, the musical projects he has tackled are somewhat offbeat, and this single-pole pickup is destined for another unusual instrument. That’s not to say a guitar pickup couldn’t be wound on this machine, of course, as could inductors, solenoids, or Tesla coils. The running gear is built around two NEMA-17 stepper motors, one for the coil spindle and one for the winding carriage. The carriage runs on a short Acme lead screw and linear bearings, moving back and forth to wind the coil more or less evenly. An Arduino topped with a CNC shield runs the show, allowing for walk-away coil winding.

We do notice that the coil wire seems to bunch up at the ends of the coil form. We wonder if that could be cured by speeding up the carriage motor as it nears the end of the spool to spread the wire spacing out a bit. The nice thing about builds like these is the ease with which changes can be made — at the end of the day, it’s just code.

Continue reading “A Pair Of Steppers Are Put To Work In This Automatic Instrument Pickup Winder” →

Sinclair QL Repairs And Restoration

December 7, 2020 by Al Williams 9 Comments

[Noel] was in possession of two non-working Sinclair QLs and made a series of videos about his attempts to repair and restore them. If you don’t remember the QL, it was a computer by the famous Clive Sinclair and while it was ahead of its time in some ways, it didn’t become as ubiquitous as some of its siblings or the IBM PC. It did, however, develop an almost cult-like following. You can see the trilogy of videos, below.

The machine was sophisticated for its day–after all, the QL was for quantum leap. Based on a Motorola 68008 processor running at 7.5 MHz, the QL included 128 KB of RAM and could handle up to 896 KB, a respectable amount for 1984. It even had a proprietary network interface. However, it was especially well known for having a pair of microtape drives. These were nicer than cassette tapes but perhaps not as handy as floppy disks. They were, however, cheaper to put into a computer. While there was an official operating system, it wasn’t long before most QL users switched to Minerva, a better OS.

Continue reading “Sinclair QL Repairs And Restoration” →

European Right To Repair: Poor Repairability Shamed With Rating System

December 2, 2020 by Jenny List 94 Comments

Happily the right to repair movement is slowly gaining ground, and recently they’ve scored a major success in the European Parliament that includes a requirement that products be labelled with expected lifetime and repairability information, long-term availability of parts, and numerous measures aimed at preventing waste.

… including by requiring improved product information through mandatory labelling on the durability and reparability of a product (expected lifetime, availability of spare parts, etc.), defining durability and reparability as the main characteristics of a product…

Even the UK, whose path is diverging from the EU due to Brexit, appears to have a moment of harmony on this front. This builds upon existing rights to repair in that devices sold in Europe will eventually have to carry a clearly visible repair score to communicate the ease of repairability and supply of spare parts, making a clear incentive for manufacturers to strive for the highest score possible.

We live in an age in which our machines, appliances, and devices are becoming ever more complex, while at the same time ever more difficult to repair. Our community are the masters of fixing things, but even we are becoming increasingly stumped in the face of the latest flashy kitchen appliance or iDevice. The right to repair movement, and this measure in particular, seeks to improve the ability of all consumers, not just us hackers, to makebuying decisions for better products and lower environmental impact.

With a population of around 450 million people spread across 27 member countries, the EU represents a colossal market that no manufacturer can afford to ignore. Therefore while plenty of other regions of the planet have no such legislation this move will have a knock-on effect across the whole planet. Since the same products are routinely sold worldwide it is to be expected that an improvement in repairability for European markets will propagate also to the rest of the world. So when your next phone has a replaceable battery and easier spares availability, thank the EU-based right to repair campaigners and some European lawmakers for that convenience.

European Parliament from EU, CC BY 2.0.

Diaphragm Air Engine

December 2, 2020 by Danie Conradie 31 Comments

One of the tricky parts of engineering in the physical world is making machines work with the available resources and manufacturing technologies. [Tom Stanton] has designed and made a couple of air-powered 3D printed engines but always struggled with the problem of air leaking past the 3D-printed pistons. Instead of trying to make an air-tight piston, he added a rubber membrane and a clever valve system to create a diaphragm air engine.

A round rubber diaphragm with a hole in the center creates a seal with the piston at the top of its stroke. A brass sleeve and pin protrude through the diaphragm, and the sleeve seals create a plug with an o-ring, while the pin pushes open a ball which acts as the inlet valve to pressurize an intermediate chamber. As the piston retracts, the ball closes the inlet valve, the outlet valve of the intermediate chamber is opened, forcing the diaphragm to push against the piston. The seal between the piston and diaphragm holds until the piston reaches its bottom position, where the pressurized air is vented past the piston and out through the gearbox. For full details see the video after the break.

It took a few iterations to get the engine to run. The volume of the intermediate chamber had to increase and [Tom] had to try a few different combinations of the sleeve and pin lengths to get the inlet timing right. Since he wanted to use the motor on a plane, he compared the thrust of the latest design with that of the previous version. The latest design improved efficiency by 366%. We look forward to seeing it fly! Continue reading “Diaphragm Air Engine” →

Finally! The ROM You Wished Your Sinclair Spectrum Had!

November 27, 2020 by Jenny List 10 Comments

If there is one thing that Sir Clive SInclair was famous for, it was producing electronic devices that somehow managed to squeeze near-impossible performance out of relatively meagre components. This gave us some impressive products, but it’s fair to say that sometimes this philosophy pushed the envelope a little too far. Thus even some of the most fondly remembered Sinclair products concealed significant flaws, and this extended to both their hardware and their software.

The SInclair ZX spectrum’s ROM for example had more than its fair share of bugs, and its BASIC programming experience with single keypress was unique but also slow to run. It’s something [Jonathan Cauldwell] has addressed with his Arcade Game Designer ROM, a complete and ready to run replacement for the original Spectrum ROM that contains a scripting language, a compiler, editors for in-game assets, and a game engine upon which to run your games. It’s the ROM you wanted back in 1983, when you were struggling to fit a bit of Z80 code in a Sinclair Basic REM statement.

If you’re a Spectrum enthusiast and think this sounds a little familiar then you are of course correct. It builds upon his past work with his Arcade Game Designer, with the distribution by ROM allowing the developer to use the full 48k available on all but a very few early 16k machines. You’ll need your own EPROM on which to burn it, but we suspect that if you’re the kind of person who has a Spectrum and has writing these games in mind, you already have access to the relevant equipment.

If you’re new to all this Spectrum stuff and where its ROM came from, then maybe it’s time for a trip down memory lane.

Zoombombing The EU Foreign Affairs Council

November 25, 2020 by Jenny List 33 Comments

Those with security clearance are capable of making foolish mistakes, just like the rest of us. So is the story of how a Dutch journalist made an appearance on video meeting of the European Union’s Foreign Affairs Council (Dutch language, Google Translate link).

Ank Bijleveld's Tweeted picture, with the access details blacked out by Daniël Verlaan. — Netherlands Defence MInister Ank Bijleveld’s Tweeted picture, with the access details blacked out by Daniël Verlaan.

Like any other video call, if you had the link you could enter the meeting. So when Netherlands Defence Minister Ank Bijleveld Tweeted a photo of a video call last Friday, the address bar of the browser gave away the secret to anyone with a keen eye. Dutch journalist Daniël Verlaan working for the broadcaster RTL saw the URL on the screen and deduced the login credentials for the meeting.

We say “deduced”, but in fact there were five of the six digits in the PIN in the clear in the URL, leaving him with the difficult task of performing a one-digit brute-force attack and joining with the username “admin”. He joined and revealed his presence, then was admonished for committing a criminal offence before he left.

On one level it’s an opportunity for a good laugh at the expense of the defence ministers, and we certainly wouldn’t want to be Ank Bijleveld or probably the EU’s online security people once the inevitable investigation into this gets under way. It seems scarcely credible that the secrecy on such a high-security meeting could have sat upon such a shaky foundation without for example some form of two-factor authentication using the kind of hardware available only to governments.

EU policy is decided not by individual ministries but by delicate round-table summits of all 27 countries. In a pandemic these have shifted to being half-online and half in-real-life, so this EU defence ministers’ meeting had the usual mosaic video feed of politicians and national flags. And one Zoom-bombing journalist.