Making Model Rocket Motor Igniters

November 16, 2010 by 28 Comments

[Stephan Jones] has an easy method for making your own model rocket engine igniter. The solid state motors used in this hobby consume one igniter with each electrically triggered launch. Whether you’re making your own motors or not, this construction technique should prohibit you from every buying an igniter again. The process involves bending some nichrome wire around a paper clip, adding some structural support to the leads using masking tape, and insulating the business end with a quick dip in paint.

Now would be a good time to send us your launchpad hacks. All we’ve seen so far is a launchpad for water rockets.

[via Make]

Nitinol tire

Nitinol Is A Material We Need To Be Playing With More

September 18, 2023 by 51 Comments

Another Kickstarter, another opportunity for people to get mad at delayed and poorly functioning (if delivered at all) gadgets. This project aims to make airless tires for bikes and scooters using nitinol, and despite the company’s failed attempt at pedaling their wares on Shark Tank last year, the campaign has already more than quadrupled its funding goal.

The real star of the show here is NiTinol, a shape metal alloy composed of nickel and titanium. We should soon see a real commercial application of this miracle metal, and not long after we’ll see what happens when the rubber meets the road on these airless tires and their long-term performance. It’s not accurate to say they don’t use rubber; they just use LESS, because they’re still treaded, albeit with a layer that is adhered to the metal coil, and you don’t need tubes, either. The tread will still wear down and needs to be replaced occasionally for the lifetime of the tire, but the real advantage is never having a flat tire again. Considering how inconvenient flats are and the number of meetings I’ve been late commuting to because of an unplanned rapid deflation, these tires might be worth it. If you’re wondering why they’re so expensive, some napkin calculations of the nitinol coil have somewhere between 100 ft – 200 ft of wire per wheel, and at $1-2/ft, the raw materials alone before assembly make it an expensive piece of kit.

So what’s so cool about nitinol that it’s worth playing with, and what does it do that spring steel or stainless steel can’t? Well, you can soak it in acid for a year, and it will continue unaffected. It has excellent bio-compatibility, so you can put it in someone’s arteries as a stent, and it will go through tens of millions of cycles without cracking. It’s 10 times better at recovery and lighter, and it’s not magnetic, which can be useful. The memory capability is handy, too, because it means you can rapidly prototype springs, then heat and quench them to set their memory and easily adjust them.

Admittedly, I don’t have a use for it right now. But just like the coils of nichrome and piano wire waiting anxiously in my bins for their opportunity to shine, nitinol is screaming for a fun use.

Get Into Biohacking On The Cheap With This Electrophoresis Rig

May 11, 2017 by 31 Comments

If you want to get into electronics, it’s pretty straightforward: read up a little, buy a breadboard and some parts, and go to town. Getting into molecular biology as a hobby, however, presents some challenges. The knowledge is all out there, true, but finding the equipment can be a problem, and what’s out there tends to be fiendishly expensive.

So many would-be biohackers end up making their own equipment, like this DIY gel electrophoresis rig. Electrophoresis sorts macromolecules like DNA or proteins by size using an electric field. For DNA, a slab of agarose gel is immersed in a buffer solution and a current through the tank moves the DNA through the gel. The shorter the DNA fragment, the easier it can wiggle through the pores in the gel, and the faster it migrates down the gel. [abizar]’s first attempt at a DIY gel rig involved a lot of plastic cutting and solvent welding, so he simplified the process by using the little plastic drawers from an old parts cabinet. With nichrome and platinum wires for electrodes for the modified ATX power supply, it’s just the right size and shape for the gel, which is cast in a separate mold. The video below shows the whole build, and while [abizar] doesn’t offer much detail on recipes or techniques, there are plenty of videos online to guide you.

Need more apparatus to deck out your lab? We’ve got you covered there too.

Continue reading “Get Into Biohacking On The Cheap With This Electrophoresis Rig” →

Fire Hazard Testing

March 15, 2017 by 28 Comments

How do you know that new appliance you bought won’t burn your house down? Take a look at any electrical appliance, and you’ll find it marked with at least one, and most often, several safety certification marks such as UL, DIN, VDE, CSA or BSI. Practically every electrical product that plugs into utility supply needs to go through a mandatory certification process to ensure it meets these conformity test requirements. Some examples include domestic and industrial electrical appliances, tools, electrical accessories, consumer electronics and medical electronics.

When you look through a typical safety test standard, you’ll notice it breaks down the various tests in two categories. “Type” tests are conducted on prototypes and samples of the final product or its individual parts and components, and are not generally repeated unless there are changes in design or materials. “Acceptance” tests are routine verification tests conducted on 100% of the products produced. For example, a typical Type test would be used to check the fire retardant properties of the plastics used in the manufacture of the product during development, while a Routine test would be carried out to check for high voltage breakdown or leakage and touch currents on the production line.

Nowadays, a majority of countries around the world adopt standards created by international organizations such as IEC, ISO, and ITU, then fine tune them to suit local requirements. The IEC works by distributing its work across almost 170 Technical Committees and Subcommittees which are entrusted with the job of creating and maintaining standards. One of these committees is “TC89 Fire hazard testing” whose job is to provide “Guidance and test methods for assessing fire hazards of electro-technical equipment, their parts (including components) and electrical insulating materials”. These tests are why we feel safe enough to plug something in and still sleep at night.

Practically all electrical products need to confirm to this set of tests as part of their “Type” test routine. This committee produces fire hazard testing documents in the IEC 60695 series of standards. These documents range from general guidelines on several fire hazard topics to specific instructions on how to build the test equipment needed to perform the tests. It’s interesting to see how some of these tests are carried out and the equipment used. Join me after the break as we take a look at that process.

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Launching A Balloon And Not Landing In The Ocean

October 24, 2012 by 32 Comments

In just a few short hours, the Yale Undergraduate Aerospace Association will launch their 4th high altitude balloon project into the rarefied air of the stratosphere and with any luck bring back pictures of the view high above Connecticut  Long Island, Rhode Island, and Martha’s Vineyard.

Inside their surprisingly strong unibody chassis is two GoPro cameras and a triple-redundant telemetry system consisting of a custom radio system capable of transmitting over 40 miles, a cell-phone based comms system and a SPOT satellite tracker.

There is one very large problem the Yale Aerospace team has had to cope with; Because they’re launching their Skyview balloon from the eastern seaboard of the US, it’s very likely their payload could end up taking a drink in the Atlantic. To solve this problem, the team developed a novel cut-down solution: a piece of nichrome heater wire is wrapped around the line tying the payload to the balloon. If the hardware receives a signal from the ground, or has a software problem, or runs out of battery power, the nichrome circuit will release the balloon from its launch vehicle to hopefully return it to solid ground.

The Yale Aerospace team has also written a custom iOS app allowing the chase cars to track the balloon in real time – a great feature if you’re trying to communicate with several cars going down the highway. You can check out the live data from the balloon on the Yale Aerospace tracking site or just head over to their twitter to read the latest news about the flight.

Recyclebot Digests Milk Jugs To Feed MakerBot

August 5, 2010 by 20 Comments

The old saying, “garbage in, garbage out” may need to be re-evaluated. Students at Victoria University of Wellington are developing a machine that recycles old milk jugs, extruding an HDPE plastic filament that can then be fed into a MakerBot for 3D printing.

The process involves grinding the plastic into small pieces, then pressing these through a heater and extruder plate to produce a continuous bead of the proper diameter for the MakerBot. Nichrome wire — the stuff of hair dryers and toasters — forms the heating element, and this must be regulated within a specific temperature range for different plastics. The initial grinder design is hand-cranked, but they are working toward a fully automated system. It appears that the machine could also recycle old MakerBot output, provided the grinder has sufficient torque.

So one man’s trash really is another man’s treasure. We envision a future of crazy-haired makers rooting through their neighbors’ garbage, feeding their Recyclebots’ hoppers “Mr. Fusion” style.