3D Printer Made From E-waste In Africa

October 13, 2013 by James Hobson 37 Comments

We throw away millions of tons of e-waste every year and barely manage to recycle more than 15-20%. [Kodjo Afate Gnikou] is a 33-year old African who has just finished off a 3D printer built almost entirely out of e-waste.

He started the project months ago on Ulule, a European crowdfunding site, and had raised more than €4,000 to develop the idea. It was designed and built in WoeLab, which is the first hackerspace in western Africa. The printer is based on the classic Prusa Mendel, which they had available in the hackerspace.

The goal of the project was to create a 3D printer that is very easy to reproduce using a majority of recycled components. In the end, they succeeded and it only cost $100 to manufacture — while it doesn’t say what the purchased components are, it’s safe to assume they would have to be the main driver boards — everything else could have been made from scraps.

His vision in the future is to send e-waste to Mars to create homes for future inhabitants — far fetched? Maybe. But he did get into the NASA International Space Apps Challenge!

See it all explained in the video after the break.

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RepRap Wally Can Print Larger Versions Of Itself

October 12, 2013 by James Hobson 10 Comments

SCARA based 3D printers seem to be all the rage these days, and with good reason. This RepRap Wally doesn’t use any linear rods or timing belts — in fact, it can even print larger versions of itself with each iteration! Well, minus the electronics of course.

It was first spotted out in the wild at the NYC Makerfaire, and looks to be a pretty slick design. Using fully 3D printed limbs, the steppers move the arms using a fishing line. To reduce the load on the joints, a bowden extruder is also used. The really cool part of this is the z-axis, it uses a 4-bar linkage to stay level, but because of this, it also moves along an arc in the y-axis as it raises or lowers. This is accounted for in the firmware — otherwise you’d have some rather interesting curved prints!

Stick around after the break to see it in action, it’s a nice change to watch from the standard gantry style printers.

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STL Fun: Converting Images To STL Geometry

October 9, 2013 by James Hobson 9 Comments

stl image conversion

There’s been some good .STL manipulation tips in this week.

The first one is called stl_tools, and it’s a Python library to convert images or text to 3D-printable STL files. The examples shown are quite impressive, and it even does a top notch job of taking a 2D company logo into 3D! We can see this being quite handy if you need some quick 3D text, and either don’t use CAD, or really just need a one click solution. Now if only .STLs were easier to edit afterwards…

The second one is a Javascript based Leap Motion Controller STL manipulator, which lets you pick STLs and manipulate them individually with your fingers. If you happen to have a Leap, this could be a great way to show off 3D parts at a presentation or hackerspace talk, especially if you want to add a [Tony Stark] vibe to your presentation! Stick around after the break to see it in action — Now all we need are some good hologram generators…

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SCARA Arm Becomes Enormous 3D Printer

October 9, 2013 by Brian Benchoff 17 Comments

SCARA

When you find an old, disused 80s-era SCARA arm in a lab, there’s really not much more you can do than make a giant 3D printer with it.

The last time we saw [Dane]’s salvaged SCARA arm, he had reconstructed the electronics by building his own servo motor controllers and feedback sensors. There were a few initial test prints, but the new upgrades to this printer make it much more useful, make it look even more kludged together, and made the prints even more accurate.

The largest upgrade to the new machine is an updated heated build plate. The previous plate used six 30W resistors. Good enough, but with two additional 245W membrane heaters, [Dane] can now keep his build plate at a constant 65 degrees C. Keeping such a large area warm requires a heated build chamber, so [Dane] came up with a giant semi-hexagonal box of warm made from aluminum extrusion, laser-cut parts, and acrylic frames.

Compared to earlier prints, the SCARA arm is printing some very nice parts including a battery holder for 40 LiFePO4 cells, and a beautiful propeller for a 3D printed boat. It’s an impressive build, made even more so by the fact this robotic arm was found during a lab cleanup.

DIY CD Autoloader

October 5, 2013 by James Hobson 9 Comments

DIY-Autoloader-neu

From the German Hackerspace Ffm comes this extremely robust DIY disc autoloader (translated)! We hope your German isn’t too rusty…

[David] was tired of copying his CD collection by hand, so he set out to make an open source DIY disc autoloader. His first prototype was this one, which we have to admit gets style points (it made use of a gaming PC tower as the enclosure).

One of his goals for the project was simplicity, and with that in mind he created a driverless solution, using mechanical actuators to do everything — all you have to do is plug in your computer to the drive. It makes use of a gripper taken from a notebook optical drive and a series of counterweights to pick up and deposit the disks. The frame is made of aluminum extrusion and the major functional brackets are all 3D printed.

To see it in action, stick around after the break. We personally like the use of the counterweight pulley in the back!

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Smoothieboard, The Be-all, End-all CNC Controller

September 30, 2013 by Brian Benchoff 74 Comments

A while back we took a look at electronics boards for 3D printers, going over the cost and benefits of the most common electronics boards for printers, laser cutters, and mills. One of the most impressive boards was the Smoothieboard, but finding a supplier back then was a little difficult. Now, the Smoothieboard is up on Kickstarter, giving everyone the opportunity to get their hands on this very cool CNC control board.

While most RepRap and 3D printer controller boards use an ATMega or other 8-bit microcontroller, the Smoothie uses a 32-bit ARM chip in the form of an NXP LPC Cortex-M3 chip. Not only does this allow the Smoothie to do some very cool things with your machine – native arcs and circles, for example, but this better hardware also allows for Ethernet, drag-and-drop firmware, and exposing the USB port as both a serial port or mass storage device.

The Smoothie comes in three flavors, with either 3, 4, or 5 stepper motor drivers. These Allegro A4982 drivers are good enough for any 3D printer, laser cutter, or small mill, but the broken out pins allow for stepper drivers supplying more than 2A of current.

Everything on the Smoothieboard is modular, meaning this board is equally capable of powering a RepRap, mill, laser cutter, or plotter. There’s even a planned control panel called the Smoothiepanel, making this a great choice for your next CNC build.

Opening Up The Settings In MakerWare

September 26, 2013 by Brian Benchoff 4 Comments

ProfTweak

[Rich Olson] really likes MakerWare and the Makerbot slicer – the software package that comes with every Makerbot – but sometimes he needs to change a few settings. Makerware doesn’t allow the user access to 90% of the setting for slicing and printing, so [Rich] did something about that. He came up with ProfTweak, a tool to change all the MakerWare slicing and printing parameters, giving him precise control over every print.

ProfTweak handles common settings changes such as turning the fan on or off, adjusting the filament diameter, changing feed rate options, and turning your infills into cats. It’s a handy GUI app that should work under Windows, OS X, and Linux, so if you’re running MakerWare right now, you can get up and running with this easily.

One thing [Rich] has been using his new software for is experimenting with alternative filaments. With his Makerbot, he’s able to print in nylon, the wood and stone PLAs, flex PLA, and PET. That’s a lot more material than what the Makerbot natively supports, so we have to give [Rich] some credit for that.