Researchers at TU Wien wanted to create magnets with exactly the right magnetic field for a particular application. Their solution? 3D printing of magnets. Previously, it has been difficult to produce permanent magnets with a specific shape of the magnetic field. The resulting magnets will be a boon to magnetic sensor construction.
Previously, after designing a magnet with a specific shape and magnetic field, a researcher would have to create tooling for injection molding. This is expensive and time-consuming and often not worth it for small quantities of magnets.
[GreatScott] bought a Game Boy case. Normally, you’d assume you wanted this to repair a damaged Game Boy, but in this case [GreatScott] used a Pi Zero and some 3D printing to build a game system into the tiny box. You can see some videos, below.
Two interesting parts of the project are the source of the LCD display (a rearview camera screen) and the selection of batteries. Lithium ion batteries are all the rage. But if you watch the news, you know there are some safety issues with using the batteries, especially if you use them improperly. [GreatScott] decided to go with nickel metal hydride cells which still need a protection circuit, but are typically less of a danger than the newer technology cells.
Hearing aids are probably more high-tech than you think. They are tiny. They have to go through a lot of trouble to prevent feedback. They need a long battery life. The good ones match their amplification to the inverse of your hearing loss (amplifying only the bands where you don’t hear as well).
[NotionSunday] put together a hearing amplifier project that probably doesn’t hit many of those design criteria. However, thanks to a 3D printed case, it looks pretty good. The device uses a dual opamp to boost the output from two microphones and feeds it to a conventional headphone.
Is it possible to recycle failed 3D prints? As it turns out, it is — as long as your definition of “recycle” is somewhat flexible. After all, the world only needs so many coasters.
To be fair, [Devin]’s experiment is more about the upcycling side of the recycling equation, but it was certainly worth undertaking. 3D printing has hardly been reduced to practice, and anyone who spends any time printing knows that it’s easy to mess up. [Devin]’s process starts when the colorful contents of a bin full of failed prints are crushed with a hammer. Spread out onto a properly prepared (and never to be used again for cookies) baking sheet and cooked in the oven at low heat, the plastic chunks slowly melt into a thin, even sheet.
[Devin]’s goal was to cast them into a usable object, so he tried to make a bowl. He tried reheating discs of the material using an inverted metal bowl as a form but he found that the plastic didn’t soften evenly, resulting in Dali-esque bowls with thin spots and holes. He then flipped the bowl and tried to let the material sag into the form; that worked a little better but it still wasn’t the win he was looking for.
In the end, all [Devin] really ended up with is some objets d’art and a couple of leaky bowls. What else could he have done with the plastic? Would he have been better off vacuum forming the bowls or perhaps even pressure forming them? Or does the upcycling make no sense when you can theoretically make your own filament? Let us know in the comments how you would improve this process.
NASA has a bunch of its 3D models up on GitHub, and if you didn’t know about it before, you do now. It’s a ridiculously large download, at over one and a half jiggabytes, but it’s full of textures and high-resolution models of spacecraft, landing sites, and other random NASA ephemera.
The bumper design is particularly interesting. The magic happens with two rings of conductive filament. the bottom one is stationary while the top one is a multi material print with a flexible filament. When the ball runs into the bumper the top filament flexes and the lower rings contact. Awesome. Who wants to copy this over to a joystick or bump sensor for a robot first? Send us a tip!
The whole document can be read as a primer on pinball design. [Tony] starts by describing the history of pinball from the French courts to the modern day. He then works up from the play styles, rules, and common elements to the rationale for his design. It’s fascinating.
Then his guide gets to the technical details. The whole machine was designed in OpenSCAD. It took over 8.5 km of eighty different filaments fed through 1200+ hours of 3D printing time (not including failed prints) to complete. The electronics were hand laid out in a notebook, based around custom boards, parts, and two Arduinos that handle all the solenoids, scoring, and actuators. The theme is based around a favorite bowling alley and other landmarks.
It’s a labor of love for sure, and an inspiring build. You can catch a video of it in operation after the break.
Designing a unique clock to flex your technical skills can be a rewarding experience and result in an admirable showpiece for your home. [Andres Robam] saw an opportunity to make a laser-pointer clock that draws the current time onto a glow-in-the-dark sticker.
A pair of stepper motors tilt and pan the laser’s mount — designed in SolidWorks and 3D printed. There was an issue with the motor’s shaft having some slack in it — enough to affect the accuracy of the laser. [Andres] cleverly solved the issue by using a pen’s spring to generate enough tension in the system, correcting it. A NODEmcu v2 is the brains of the clock — chosen because of its built-in WiFi capacity and compatibility with the Arduino IDE — and a 5mW laser sketches the time onto the sticker.
