High Voltage Monitor Power Supply Conversion

Repurpose An Old CRT Computer Monitor As A High Voltage Science Project Power Supply

June 14, 2014 by Todd Harrison 17 Comments

Finally somebody has found a good use for all those old CRT computer monitors finding their way to the landfills. [Steven Dufresne] from Rimstar.org steps us through a very simple conversion of a CRT computer monitor into a high-voltage power supply. Sure you can make a few small sparks but this conversion is also useful for many science projects. [Steve] uses the monitor power supply to demonstrate powering an ionocraft in his video, a classic science experiment using high voltage.

The conversion is just as simple as you would think. You need to safely discharge the TV tube, cut the cup off the high voltage anode cable and reroute it to a mounting bracket outside the monitor. The system needs to be earth grounded so [Steve] connects up a couple of ground cables. One ground cable for the project and one for a safety discharge rod. It’s really that simple and once wired up to a science project you have 25kV volts at your disposal by simply turning on the monitor. You don’t want to produce a lot of large sparks with this conversion because it will destroy the parts inside the monitor. The 240K Ohm 2 watt resistor [Steve] added will help keep those discharges to a minimum and protect the monitor from being destroyed.

Yes this is dangerous but when you’re working with high-voltage science experiments danger is something you deal with correctly. This isn’t the safest way to get high-voltage but if you have to hack something together for a project this will get you there and [Steve] is quite cautious including warning people of the dangers and how to safely discharge your experiment and the power supply after every use. This isn’t the first high-voltage power supply that [Steve] has constructed; we featured his home-built 30kV power supply in the past, which is a more conventional way to build a HV power supply using a doubler or tripler circuit. Join us after the break to watch the video.

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Digital Pinball With Force Feedback

June 10, 2014 by Brian Benchoff 5 Comments

pinball Hang around Hackaday long enough and you’ll hear about MAME, and all the other ways to emulate vintage arcade machines on a computer. The builds are usually fantastic, with real arcade buttons, MDF cabinets, and side graphics with just the right retro flair to make any connoisseur of ancient video games happy. MAME is only emulating old video games, though, and not physical systems like the digital pinball system [ronnied] put up on the Projects site.

[ronnied] was inspired by a real life, full-size White Water pinball machine at his previous job, and decided it was high time for him to acquire – somehow – a pinball machine of his own. He had a spare computer sitting around, an old 16:9 monitor for the main playfield, and was donated a smaller 4:3 monitor for the backglass. With an MDF cabinet, PinMAME, and a little bit of work, [ronnied] had his own machine capable of recreating hundreds of classic machines.

The build didn’t stop at just a few arcade buttons and a screen; [ronnied] added a 3-axis accelerometer for a tilt mechanism, solenoids and a plunger torn from a real pinball machine for a more realistic interface, and a Williams knocker for a very loud bit of haptic feedback. We’ve seen solenoids, buzzers, and knockers in pinball emulators before, and the vibrations and buzzing that comes with these electromechanical add ons make all the difference; without them, it’s pretty much the same as playing a pinball emulator on a computer. With them, it’s pretty easy to convince yourself you’re playing a real machine.

Videos of the mechanisms below.

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The Open Hardware Driver For CRTs

June 8, 2014 by Brian Benchoff 23 Comments

driver CRTs are the king of displays for any homebrew project. They have everything – high voltages, high vacuums, X-rays, and the potential for a vector display – that makes a project exude cool. Getting an old CRT up and running, though, that’s another story. Never rear, because now there’s an Open Hardware eletrostatic CRT driver for your next display.

[Eric] designed a driver circuit that should be able to send a picture to most 2″, 3″ and some 5″ electrostatic CRTs, the kind found in ancient TVs and oscilloscopes. The 1kV power supply uses a transformer usually found in a CCFL bulb, and is able to produce several milliamps. You’ll want to keep one hand behind your back when working on this.

The driver circuit takes a 0-3.3V analog signal for deflecting the beam along the X and Y axis. The amplifier has enough bandwidth to handle NTSC video, so displaying video along with vector letters and shapes is also a possibility with this circuit. Most of the files are available on the git, with three boards available to be ordered from OSHPark.
Thanks [Mike] for the tip.

Mini Ms. Pacman

June 2, 2014 by Brian Benchoff 5 Comments

The bragging rights of owning a vintage arcade machine are awesome, but the practicality of it – restoring what is likely a very abused machine, and the sheer physical space one requires – doesn’t appeal to a lot of people. [Jason] has a much better solution to anyone who wants a vintage arcade machine, but doesn’t want the buyer’s remorse that comes with the phrase, “now where do we put it?” It’s a miniaturized Ms. Pacman, mostly scale in every detail.

The cabinet is constructed out of 1/8″ plywood, decorated with printed out graphics properly scaled down from the full-size machine. Inside is a BeagleBone Black with a 4.3″ touchscreen, USB speakers, and a battery-backed power supply.

The control system is rather interesting. Although [Jason] is using an analog joystick, the resistive touch screen monopolizes the ADC on the BeagleBone. The solution to this problem would be to write a driver, or if you’re [Jason], crack the joystick open and scratch away the resistive contact until you have a digital joystick. A nice solution, considering Ms. Pacman doesn’t use an analog joystick anyway.

Pictures over on [Jason]’s G+ page, along with a vertical video that G+ displays properly. Thanks, Google.

Propeddle, The Software Defined 6502

June 1, 2014 by Brian Benchoff 19 Comments

When it comes to building retrocomputers, there are two schools of thought. The first is emulation, that allows for greater compatibility and ease of use, and much easier to find parts. The second requires real, vintage hardware with all the bugs and idiosyncrasies found in vintage chips. Reconciling these two ideas is hard, but the software defined Propeddle manages to do it, all while using a real 6502 CPU.

The trick here is using a Parallax Propeller for the heavy lifting of loading the ROM into RAM with an extremely clever technique using the Reset and NMI pins, generating the clock and other signals required by the 6502, and hosting the keyboard, serial, and video I/O. Already [Jac] has the Propeddle running as an Apple 1 emulator (video below), making it possible to write programs for the Propeddle in BASIC or assembly.

It’s a great design that allows for emulation of a lot of the classic 6502 computers with a real CPU, all while doing away with the cruft of expensive ACIAs and video generation hardware. Awesome work, and we can’t wait for the next version that will be dedicated to [Bill Mensch].

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[Ken Shirriff] Explains The TL431

May 26, 2014 by Adam Fabio 5 Comments

[Ken Shirriff] had to get down into a bit of semiconductor physics to give us an explanation of the TL431, which he calls “the most common chip you’ve never heard of”. [Ken] may well be right about the TL431. Even Texas Instruments can’t nail down a single name for it. Their page for the part calls it a “Adjustable Precision Shunt Regulator”, yet the datasheet is titled “Precision Programmable Reference”. You’d think they’d have figured this out by now, considering the TL431 was launched in 1978.

TL431’s can most often be found hiding in switching power supplies. The Apple II switcher had one, and many current ATX supplies have 3. Uninformed parts scroungers may miss them, as they often hide in TO-92 or SOT-23 packages. The TL431 is no transistor though. The TL431’s operation is actually pretty simple. When the voltage at the reference pin is above 2.5V, the output transistor conducts. When the reference voltage falls below 2.5V, the device stops conducting. In a power supply, this operation would help the control electronics maintain a stable output voltage.

The real subject of [Ken’s] article is the layout of the TL431 on its silicon die. Rather than bust out the fuming nitric acid himself, [Ken] uses some of [Zeptobars’] decapped chip images. Inside the TL431, [Ken] discovers that transistors aren’t made up of the three layer NPN or PNP sandwich we’ve come to know and love. In fact, the base isn’t even in the middle. Transistors, including the BJT’s used in the TL431, can be assembled in a nearly infinite number of ways.

[Ken] moves on to the resistors and capacitors of the TL431. The capacitors are formed two different ways, one as a reverse biased diode, and the other as a more traditional plate style capacitor. The resistors include fuses which can be blown to slightly increase the resistance values.

The takeaway from all this is that once you get down to the silicon level, it’s a whole new ball game. Chip layout may look a bit like PCB layout, but the rules are completely different. [Ken] mentions that in a future blog he’ll go into further detail on the operation of the TL431’s bandgap voltage reference. We’ll be watching for that one, [Ken]!

The Design And Fabrication Of A Digital Clock

May 26, 2014 by Brian Benchoff 16 Comments

This clock is the first thing that [Kevin] ever made, way back before the Arduinofication of making, and long before the open hardware community exploded, and before the advent of cheap, custom PCBs. It’s an elegant design, with six seven-segment displays, a time base derived from line frequency, controlled entirely by 74-series logic chips. There was only one problem with it: it kinda sucked. Every so often, noise would become a factor and the time would be displayed as 97:30. The project was thrown in the back of the closet, a few revisions were completed, and 13 years later, [Kevin] wanted to fix his first clock.

The redesign used the same 1Hz timebase to control the circuitry, but now the timebase is controlled by a DS3231 RTC with an ATtiny85. The bridge rectifier was thrown out in favor of a much simpler 7805 regulator, and a new board was designed and sent off to OSHPark. Oh, how times have changed.

With the new circuitry, [Kevin] decided to construct a new case. The beautiful Hammond-esque enclosure was replaced with the latest and greatest of DIY case material – laser cut acrylic. Before, [Kevin] would put a jumper on the 1Hz timebase derived from the line frequency to set the clock – a task that makes plugging a clock in exactly at midnight a much simpler solution. Now, the clock has buttons to set the hours and minutes. Much improved, but still an amazing look at how far DIY electronics have come in a little over a decade.