Making A Bronze Mirror From Scratch

April 17, 2026 by Maya Posch 5 Comments

Although modern-day silvered glass mirrors have pretty much destroyed the market for bronze mirrors, these highly polished pieces of metal once were the pinnacle of mirror technology. Due to the laborious process required these mirrors saw use essentially only by the affluent. That said, how hard would it be to make a bronze mirror today with all of the modern technologies that even a hobbyist can acquire for their shed? Cue [Lundgren Bronze Studios] giving it a shot, starting by casting something flat-ish to start polishing.

Just getting that initial shape to start polishing is a chore, with hammering out the shape possibly being also a viable method. When casting metal it’s tricky to avoid having air bubbles and other defects forming, though using a sand mold seems to help a lot.

After you have the rough shape, polishing using power tools seems like cheating, but as you can see in the video even going from 50 to 8000 grit with a rotating disc left countless scratches. Amusingly, hand sanding did a much better job of removing the worst scratches, following which a polishing compound helped to bring out that literal mirror finish.

A quick glance at the Wikipedia entry for bronze mirrors shows that a tin-bronze alloy like speculum metal was used for thousands of years as it was much easier to polish to a good mirror finish. The metallurgy of what may seem like just a vanity item clearly goes deeper than just polishing up a metal surface.

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Four Choppers And A Blimp: The Bizarre Piasecki Helistat

April 14, 2026 by Tyler August 22 Comments

Over two decades after it was last deflated, detached from its gondola, and crated up at Lakehurst, the gas bag of an N-class ZPG-2W blimp was broken out and dusted off for what might have been the most bizarre afterlife in aviation history: as a key building block for the U.S. Forest Service’s Piasecki PA-97 Helistat.

Just look at it! It’s an antique blimp gas bag, four war-surplus helicopters pulled from the boneyard, and a whole maze of aluminum tubing. That the U.S. Forest Service, of all agencies, was the one building what amounts to the airship version of an X-plane is also weird enough to be called bizarre. Getting Frank Piasecki to design this thing, a man who did as much as almost anyone else to kill the airship, might be considered ironic, but to stay on theme, I’ll call it bizarre.

If you’re not already a quadrotor-blimp afficionado, we have some explaining to do.

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Skylab Under The Ocean

April 13, 2026 by Al Williams 19 Comments

A crew lives on a station in a hostile environment. Leaving that environment requires oxygen tanks and specialized gear to deal with pressure differentials. A space station? Nah. A base built on the ocean floor. The US Navy was interested in such a base in the 1960s, and bases like this are a staple of science fiction. But today, we see more space stations than underwater bases. Have you ever wondered why?

Diving deep underwater is a tricky business. At a certain depth, the pressure forces gas like nitrogen to dissolve into your body. By itself, this isn’t a problem, but when you ascend, it is a big problem. If the gas all comes out at the same time, you get bubbles, which can cause decompression sickness, commonly called the bends. The exact problems vary, but the bends often cause extreme joint pain, fatigue, or a rash. Sometimes people die.

While you think of the bends as a deep-sea diver’s problem, it can also happen in airplanes and outer space. Any time you go from high pressure to low pressure quickly, you are subject to decompression sickness. Depending on what you are doing, there are different ways to mitigate the problem. For diving, traditionally, you simply don’t surface too quickly.

You dive, do your work, and then head towards the surface, stopping at preset stops to let the pressure equalize gradually. Physics is a bear, though. The longer you stay at a given depth, the longer you have to decompress.

That means you rapidly reach a point of diminishing returns. Suppose you dive to the ocean floor. You spend an hour working. Then you have to spend, say, eight hours gradually rising to the surface. That makes extended operations at significant depth impractical.

George Bond was thinking about all this and had an interesting idea. It is true that, in general, the longer you stay down, the more gas your body absorbs. But it is also true that, eventually, your tissues saturate, and then you don’t absorb any more.

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The Brits Made A Rocket. What Happened To It?

April 9, 2026 by Jenny List 19 Comments

Like many long-established broadcasters, the BBC put out a selection of their archive material for us all to enjoy online. Their most recent may be of interest to Hackaday readers and has more than a bit of personal interest to your scribe, as it visits the Spadeadam rocket test range on the event of its closure in 1973. This marked the final chapter in the story of Blue Streak, the British intercontinental missile project that later became part of the first European space launcher.

It’s possible citizens of every country see their government as uniquely talented in the throwing away of taxpayer’s money, but the sad story here isn’t in Blue Streak itself which was obsolete as a missile by the time it was finished. Instead it lies in the closure of the test range as part of the ill-advised destruction of a nascent and successful space industry, just as it had made the UK the third nation to have successfully placed a satellite in orbit.

We normally write in the second person in our daily posts here at Hackaday, but for now there’s a rare switch into the first person. My dad spent a large part of the 1950s working as a technician for de Haviland Propellers, later part of Hawker Siddeley, and then British Aerospace. He was part of the team working on Blue Streak at Spadeadam and the other test site at RAF Westcott in Buckinghamshire, and we were brought up on hair-raising tales of near-disasters in the race to get British nukes flying. He’s not one of the guys in the video below, as by that time he was running his metalwork business in Oxfordshire, but I certainly recognise the feeling of lost potential they express. Chances are I’ll never visit what remains of the Spadeadam test stands in person as the site is now the UK’s electronic warfare test range, so the BBC film represents a rare chance for a closer look.

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Reflective pool of the Court of the Myrtles, looking north towards the Comares Tower. (Credit: Tuxyso, Wikimedia)

Medieval Alhambra’s Pulser Pump And Other Aquatic Marvels

March 30, 2026 by Maya Posch 8 Comments

Recently the Practical Engineering YouTube channel featured a functional recreation of a pump design that is presumed by some to have been used to pump water up to the medieval Alhambra palace and its fortress, located in what is today Spain. This so-called pulser pump design is notable for not featuring any moving parts, but the water pump was just one of many fascinating engineering achievements that made the Alhambra a truly unique place before the ravages of time had their way with it.

Although the engineering works were said to still have been functional in the 18th century, this pumping system and many other elements that existed at the peak of its existence had already vanished by the 19th century for a number of reasons. During this century a Spanish engineering professor, Cáceres, tried to reconstruct the mechanism as best as he could based on the left-over descriptions, but sadly we’ll likely never know for certain that it is what existed there.

Similarly, the speculated time-based fountain in the Court of the Lions and other elements are now forever lost to time, but we have plenty of theories on how all of this worked in a pre-industrial era.

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Soviet CDs And CD Players Existed, And They Were Strange

March 29, 2026 by Maya Posch 9 Comments

Until the fall of the Soviet Union around 1990 you’d be forgiven as a proud Soviet citizen for thinking that the USSR’s technology was on par with the decadent West. After the Iron Curtain lifted it became however quite clear how outdated especially consumer electronics were in the USSR, with technologies like digital audio CDs and their players being one good point of comparison. In a recent video by a railways/retro tech YouTube channel we get a look at one of the earliest Soviet CD players.

A good overall summary of how CD technology slowly developed in the Soviet Union despite limitations can be found in this 2025 article by [Artur Netsvetaev]. Soviet technology was characterized mostly by glossy announcements and promises of ‘imminent’ serial production prior to a slow fading into obscurity. Soviet engineers had come up with the Luch-001 digital audio player in 1979, using glass discs. More prototypes followed, but with no means for mass-production and Soviet bureaucracy getting in the way, these efforts died during the 1980s.

During the 1980s CD players were produced in Soviet Estonia in small batches, using Philips internals to create the Estonia LP-010. Eventually sanctions on the USSR would strangle these efforts, however. Thus it wouldn’t be until 1991 that the Vega PKD-122 would become the first mass-produced CD player, with one example featured in this video.

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Retail Fail: The :CueCat Disaster

March 25, 2026 by Al Williams 71 Comments

Digital Convergence Corporation is hardly a household name, and there’s a good reason for that. However, it raised about $185 million in investments around the year 2000 from companies such as Coca-Cola, Radio Shack, GE, E. W. Scripps, and the media giant Belo Corporation. So what did all these companies want, and why didn’t it catch on? If you are old enough, you might remember the :CueCat, but you probably thought it was Radio Shack’s disaster. They were simply investors.

The Big Idea

The :CueCat was a barcode scanner that, usually, plugged into a PC’s keyboard port (in those days, that was normally a PS/2 port). A special cable, often called a wedge, was like a Y-cable, allowing you to use your keyboard and the scanner on the same port. The scanner looked like a cat, of course.

However, the :CueCat was not just a generic barcode scanner. It was made to only scan “cues” which were to appear in catalogs, newspapers, and other publications. The idea was that you’d see something in an ad or a catalog, rush to your computer to scan the barcode, and be transported to the retailer’s website to learn more and complete the purchase.

The software could also listen using your sound card for special audio codes that would play on radio or TV commercials and then automatically pop up the associated webpage. So, a piece of software that was reading your keyboard, listening to your room audio at all times, and could inject keystrokes into your computer. What could go wrong?

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