hardware

1791 Articles

Pinout of 74HC595

Using The 74HC595 Shift Register To Drive 7-Segment Displays

August 21, 2025 by 19 Comments

In a recent video our hacker [Electronic Wizard] introduces the 74HC595 shift register and explains how to use it to drive 7-segment displays.

[Electronic Wizard] explains that understanding how to apply the 74HC595 can increase the quality of your projects and also help keep the demands on the number of pins from your microcontroller to manageable levels. If you’re interested in the gory details you can find a PDF datasheet for the 74HC595 such as this one from Texas Instruments.

[Electronic Wizard] explains further that a shift register is like a small one byte memory where its data is directly available on its eight output pins, no input address required. When you pulse the clock pin (CLK) each bit in the eight bit memory shifts right one bit, making room for a new bit on the left. The bits that fall off the right hand side can daisy chain into another 74HC595 going out on pin 9 and coming in on pin 14.

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A photo for a motor and a meter on a bench.

Let’s Brief You On Recent Developments For Electrostatic Motors

August 20, 2025 by 28 Comments

Over on his YouTube channel [Ryan Inis] has a video about how electrostatic motors are breaking all the rules.

He explains that these days most motors are electromagnetic but suggests that may be changing as the age-old principles of electrostatics are being explored again, particularly due to the limited supply of rare-earth magnets and other materials (such as copper and steel) which are used in many electromagnetic motors.

[Ryan] says that new electrostatic motors could be the answer for highly efficient and economical motors. Conventional electromagnetic motors pass current through copper windings which create magnetic fields which are forces which can turn a rotor. The rotor generally has permanent magnets attached which are moved by the changing magnetic forces. These electromagnetic motors typically use low voltage and high current.

Electrostatic alternatives are actually an older design, dating back to the 1740s with the work of Benjamin Franklin and Andrew Gordon. These electrostatic motors generate motion through the attraction and repulsion of high voltage electric charges and demand lower current than electromagnetic motors. The high voltages involved create practical problems for engineers who need to harness this energy safely without leading to shocks or sparks or such.

[Ryan] goes on to discuss particular electrostatic motor designs and how they can deliver higher torque with lower energy losses due to friction and heat making them desirable for various applications, particularly industrial applications which demand low speed and high torque. He explains the function of the rotor and stator and says that these types of motors use 90% less copper than their electromagnetic alternatives, also no electrical steel and no permanent magnets.

For more coverage on electrostatic motors check out Electrostatic Motors Are Making A Comeback.

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door spring

Compliant Contacts: Hacking Door Locks With Pen Springs

August 11, 2025 by 12 Comments

As you may have guessed given our name, we do love hacks around here, and this one is a great example of making some common, everyday things work in uncommon ways. [Nathan] sent in his hack to detect the door lock position in his basement.

Having a house that dates back to the 1890s, much of it was not very conducive to using off-the-shelf home automation devices. [Nathan] wanted a way to check the status of the basement deadbolt. He went about putting together a custom sensor using some spare parts, including a spare BeagleBone Black. Going full MacGyver, [Nathan] used springs from a ballpoint pen to craft a compliant contact for his sensor.

The pair of springs sat in the door frame and came in contact with the deadbolt; given they are springs, the exact position of the sensor was not very sensitive, as if too close it would just compress the springs slightly more. The springs were wired to the BeagleBone Black’s GPIO, acting as a switch to sense when there was conductivity between the springs through the deadbolt.

This wasn’t just a plug-it-in-and-it-works type of project, mind you; the BeagleBone Black was over 15 ft away from the sensors, lending plenty of opportunity for noise to be introduced into the lines. To combat this, [Nathan] created an RC filter to filter out all the high-frequency noise picked up by his sensor. Following the RC filter, he added in some code to handle the debounce of the sensor, as the springs have some inherent noise in them. Thanks [Nathan] for sending in your resourceful hack; we love seeing the resourcefulness of reusing things already on hand for other purposes. Be sure to check out some of the other repurposed components we’ve featured.

A pink sine wave is seen against the black background of an oscilloscope display.

Coping With Disappearing Capacitance In A Buck Converter

August 10, 2025 by 25 Comments

Designing a circuit is a lot easier on paper, where components have well-defined values, or lacking that, at least well-defined tolerances. Unfortunately, even keeping percentage tolerances in mind isn’t always enough to make sure that circuits work correctly in the real world, as [Tahmid] demonstrates by diagnosing a buck converter with an oddly strong voltage ripple in the output.

Some voltage ripple is an inherent feature of the buck converter design, but it’s inversely proportional to output capacitance, so most designs include a few smoothing capacitors on the output side. However, at 10 V and a 50% duty cycle, [Tahmit]’s converter had a ripple of 0.75 V, significantly above the predicted variation of 0.45 V. The discrepancy was even greater at 20 V.

The culprit was the effect of higher voltages on the ceramic smoothing capacitors: as the voltage increases, the dielectric barrier in the capacitors becomes less permittive, reducing their capacitance. Fortunately, unlike in the case of electrolytic capacitors, the degradation of ceramic capacitors performance with increasing voltage is usually described in specification sheets, and doesn’t have to be manually measured. After finding the reduced capacitance of his capacitors at 10 V, [Tahmid] calculated a new voltage ripple that was only 14.5% off from the true value.

Anyone who’s had much experience with electronics will have already learned that passive components – particularly capacitors – aren’t as simple as the diagrams make them seem. On the bright side, they are constantly improving.

A photo of the circuit board with components soldered on

A Solar-Only, Battery-Free Device That Harvests Energy From A BPW34 Photodiode

August 10, 2025 by 21 Comments

Normally when you think solar projects, you think of big photovoltaic cells. But a photodiode is just an inefficient, and usually much smaller, PV cell. Since [Pocket Concepts]’s Solar_nRF has such a low power budget, it can get away with using BPW34 photodiodes in place of batteries. (Video, embedded below.)

The BPW34 silicon PIN photodiode feeds a small voltage into a BQ25504 ultra-low-power boost converter energy harvester which stores power in a capacitor. When the capacitor is fully charged the battery-good pin is toggled which drives a MOSFET that powers everything downstream.

When it’s powered on, the Nordic nRF initializes, reads the current temperature from an attached I2C thermometer, and then sends out a Bluetooth Low Energy (BLE) advertising packet containing the temperature data. When the capacitor runs out of energy, the battery-good pin is turned off and downstream electronics become unpowered and the cycle begins again.

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A photo of the PDP-1 replica.

Hacking Printed Circuit Board To Create Casing And Instrument Panels

August 9, 2025 by 11 Comments

Over on Hackaday.io our hackers [Angelo] and [Oscarv] are making a replica of the PDP-1. That is interesting in and of itself but the particularly remarkable feature of this project is its novel use of printed circuit boards for casing and instrument panels.

What does that mean in practice? It means creating a KiCad file with a PCB for each side of the case/panel. These pieces can then be ordered from a board house and assembled. In the video below the break you will see an example of putting such a case together. They use sticky tape for scaffolding and then finish things off by soldering the solder joints on each edge together.

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A DIY Fermenter For Flavorful Brews

August 3, 2025 by 15 Comments

Fermentation is a culinary art where tiny organisms transform simple ingredients into complex flavors — but they’re finicky about temperature. To keep his brewing setup at the perfect conditions, [Ken] engineered the Fermenter, a DIY insulated chamber controlled by Home Assistant for precision and remote monitoring.

The Fermenter build starts with an insulated chamber constructed from thick, rigid foam board, foil tape, weather strips, and a clever use of magnets to secure the front and top panels, allowing quick access to monitor the fermentation process. The chamber is divided into two sections: a larger compartment housing the fermentation vessel and a smaller one containing frozen water bottles. A fan, triggered by the system, circulates cool air from the bottle chamber to regulate temperature when things get too warm.

The electronics are powered by an ESP8266 running ESPHome firmware, which exposes its GPIO pins for seamless integration with Home Assistant, an open-source home automation platform. A DS18B20 temperature sensor provides accurate readings from the fermentation chamber, while a relay controls the fan for cooling. By leveraging Home Assistant, [Ken] can monitor and adjust the Fermenter remotely, with the flexibility to integrate additional devices without rewiring. For instance, he added a heater using a heat mat and a smart outlet that operates independently of the ESP8266 but is still controlled via Home Assistant.

Thanks [Ken] for sending us the tip on this ingenious project he’s been brewing. If you’re using Home Assistant in a unique way, be sure to send in your project for us to share. Don’t forget to check out some of the other Home Assistant projects we’ve published over the years. Like a wind gauge, maybe. Or something Fallout-inspired.

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