PBX Blade For Multiple Extension Home Telephony

June 19, 2013 by Mike Szczys 18 Comments

home-pbx-blade

It looks like a consumer good, but this PBX server blade was built by [Benoit Frigon] over the last couple of years. It brings multiple telephone extensions to his home service.

The device runs Asterisk open source PBX software. Because it will be on all the time he wanted something that doesn’t draw a lot of power. The 500 Mhz system seen on the left has just a half a gig of ram. It’s enough to do the job and at 10 Watts it’s not going to break the bank when it comes to paying the electric bills. The board in the middle is used to interface the analog handsets with the land line. From the look of it he’s got it rigged for two extensions.

That’s all somewhat par for the course with PBX rigs, but the enclosure is where he really shines. [Benoit] used 22 gauge aluminum sheet to fabricate the enclosure which is designed to blend in with the rest of his home’s rack mount hardware. To provide control at the rack he added his own LCD and touch-sensitive button interface to the front of the case based on a PIC 18F2520. The system can also be accessed via the web thanks to a custom interface he coded.

[Frank] Builds A Chair From A Sequoia

June 18, 2013 by Brian Benchoff 1 Comment

[Frank Howarth] is a very competent woodworker known on the YouTubes for his wonderful stop-motion videos of turned wood bowls. Lately, though, he’s put some effort into building furniture, this time a beautiful lawn chair made from a gigantic sequoia log.

A few years ago, [Frank] and a friend acquired a gigantic sequoia log and milled it themselves with a chainsaw. After two summers, the huge boards were finally dry enough to be used and [Frank] decided a lawn chair would be a fine project.

The sides of the chair are a single monolithic piece of wood. Of course [Frank] needed to cut the sides in half and join them together again for the decorative holes, but it’s still an impressively solid piece of woodworking. The back and seat of the chair are also made out of the same sequoia board, cut into slats held together with three very large dowel rods.

This project probably wouldn’t be possible if it weren’t for the awesome equipment and tools [Frank] has in his shop. He has a great tour of his shop available for your viewing. We should all be so lucky.

Wet Spill Vacuum Cleaner Attachment

June 13, 2013 by Mike Szczys 45 Comments

wet-spill-vacuum-attachment

You’ve got to hand it to [Lou], not only does he know how to build simple items, he also knows how to sell their worth. Here’s a wet spill vacuum cleaner attachment which you can build on the cheap. A picture of the final product fails to have the same impact as his video showing its use in cleaning up a simulated cat disgorging from the carpet.

From the picture we’re sure you’ve already figured out how it work. The air and damp matter come in one side and are dropped into the jar as the air is sucked out the other. [Lou] suggests raiding your recycling bin for the jar. The intake and outflow are both pieces from a PVC P-trap intended for a sink drain. They have a threaded flange which keeps the part from pulling all the way through the 1.5″ holes drilled in the lid.

This is going to work best with a high-flow shop vacuum. So while you’ve got the tools out, why not build a dust separator as well?

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Complicated IPhone Garage Door Opener

June 1, 2013 by Mike Szczys 28 Comments

iphone-garage-door-opener

The round-about way this iPhone garage door opener was put together borders on Rube Goldberg. But it does indeed get the job done so who are we to judge? Plus you have to consider that the Apple products aren’t quite as hacker friendly as, say, Android phones — so this may have been the easiest non-Jailbreak way.

The main components that went into it are the iPhone, a Wemo WiFi outlet, and a 110V rated mechanical relay. But wait, surely it can’t be that simple? You’re correct, just for added subterfuge [Tall-drinks] rolled IFTTT into the mix.

You may remember hearing about If This Then That from the Alert Tube project. It’s a web-based natural language scripting service. Throw everything together and it works like this: The iPhone sends a text message which IFTTT converts to a Wemo command. A power cord connects the Wemo outlet to the 110V electrodes on the relay. The normally open connection of the relay is attached to the same screw terminals of the garage door opener as the push button that operates it. When the relay closes, the garage door goes up or down.

The biggest problem we have with this is the inability to know if your garage door is open or closed.

Scratch-built Desk Adjusts So You May Sit Or Stand

May 21, 2013 by Mike Szczys 52 Comments

custom-height-adjustable-battlestation

Knowing that this desk was built from scratch is pretty impressive. But the motorized legs that raise and lower the desk to any height really puts the project over the top.

Surprisingly this started off as a computer case project. [Loren] upgraded his hardware and couldn’t find a case that would organize it the way he liked. His desk at the time had a glass top and he figured, why not build a new base for the glass which would double as a computer case? From there the project took off as his notebook sketches blossomed into computer renderings which matured into the wooden frame seen above.

Much like the machined computer desk from last December this uses motorized legs to adjust the height of the desk. These cost about $50 each, and he used four of them. If you consider the cost of purchasing a desk this size (which would not have been motorized) he’s still not breaking the bank. This battlestation is now fully functional, but he does plan to add automated control of the legs at some point. We think that means that each has an individual adjustment control which he wants to tie into one controller to rule them all.

Automated Cat Feeder And Large Plastic Screws

May 20, 2013 by Brian Benchoff 24 Comments

We’ve seen automated food dispensers for pets, but none that go so far as to build large plastic screws for dispensing kibble.

This isn’t [Mathieu]’s first automatic cat feeder; an earlier version used a wheel to dispense cat food in excessively large version. To improve upon his first build, [Mathiu] decided to use an Archimedean screw to dispense food in 5 gram increments. There was a problem, though: a proper industrial screw cost about $1500 and the ‘consumer’ versions of what he wanted were trash. He though about casting one in epoxy but didn’t want to poison his cat with strange chemicals. He ended up using PolyMorph for his screw, a plastic that melts at 60º C and is also used in medical devices.

The electronics of the build are an Arduino, a DS1307 real-time clock, LCD display, and a relay board powering an electric screwdriver motor. From the video demo below, we’re going to say [Mathieu] put together a pretty nice automated cat feeder.

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Just Put Your Lips Together To Turn On A Lamp

May 18, 2013 by Mike Szczys 14 Comments

whistler-lamp-control

The inlaid image is a controller board which [Limpkin] developed to add whistle control as a home automation option. It has an effective range of around fifteen feet and does a good job of detecting whistles from many different people. Here is one of the test subjects (captured with a hidden camera) whistling to the white LED lamp in order to switch it on.

The board is quite small. [Limpkin] holds it up in the beginning of his test video, which gives a good sense of scale. One end has a barrel jack through which the board gets power. The other end has a two conductor screw terminal which is used for switch your devices. An N-channel MOSFET protects the circuit when a heavy external load is connected. It is capable of driving a respectable 90 watts. If you’re looking to switch mains rated devices you’ll need to bring your own relay to the party.

Audio processing is handled by the Freescale ARM Cortex M4 chip at the center of the board. The Serial Wire Debug (SWD) clock and data pins are both broken out to solder pads so the thing is hackable. [Limpkin] posted the schematic, gerbers, and a code template. But he didn’t release the algorithms he uses for processing so if you want to make this at home you’ll need to figure that out for yourself. If you need help you should check out this whistle-based remote control.

http://www.youtube.com/watch?v=1eIxAMKNphw