Fixing Faulty But Genuine Apple Power Adapters

apple The standard power adapter for Apple laptops is a work of art. The Magsafe connector has saved more than one laptop owned by the Hackaday crew, and the power brick with interchangeable plugs for different countries is a work of genius. Being a miracle of modern manufacturing doesn’t mean Apple gets it right all the time; the UK adapter doesn’t use the ground plug, leading to the power supplies singing at 50 Hz when plugged in. [Gareth] had had enough of the poor design of his charger and decided to fix it.

The Apple power adapter has two obvious connections, and another shiny metal disk meant for a connection to Earth. In most of the Apple charger ‘extension cords’, this earth connection is provided by the cord. In the smaller plug adapters – even ones where space is not an issue, like the UK plug – this connection is absent.

To fix this glaring oversight, [Gareth] shoved some aluminum foil where the earth terminal on the plug should go. A hole was drilled through the plug to connect this foil to the Earth socket terminal, and everything was covered up with kneadable epoxy.

No, aluminum foil probably won’t do its actual job of preventing horribleness in the event of an insulation failure or short. It will, however, silence the 50 cycle hum emanating from the power adapter, and that’s good enough for [Gareth].

From Broken Laptop Screen To Portable Light Table

Light table from broken LCD

If you’re like most of us here at Hack a Day, you probably shudder at the amount of e-waste that gets thrown out — here’s a clever way to make some good use out of a broken laptop screen!

[Victor] recently received a broken laptop from a friend, and as it turned out, only the LCD was broken. It’s old though so he didn’t want to buy a new screen for it. Instead he chopped it in half and used the functioning half as a media HTPC for his TV. He was about to trash the screen when he had an idea — the LCD was busted, but the back light wasn’t!

He carefully took apart the screen and removed the LCD portion, making sure to leave the back-light and various filters in place. The tricky part is getting the back light to work, and even that’s not too difficult. Depending on your donor laptop it may be an LED or CCFL back light — if it’s LED, it’s pretty simple, if it’s CCFL, you’ll have to figure out how to power the inverter board to get it to work. [Victor] reverse-engineered his and found a schematic for the inverter online, throwing together a little circuit to give it power — he even added a potentiometer to have variable brightness!

Continue reading “From Broken Laptop Screen To Portable Light Table”

Wooden Case Sega Saturn Laptop

CNC'ed Wooden Case for Sega Saturn

Remember the Sega Saturn? You know, that short-lived game system of the mid 90’s. Well, [c_mon] is still a fan and decided to make a portable version with a built in screen.

As you can see from the photos, the main case is made from wood, plywood to be exact. Several pieces of the plywood were cut out using a CNC Router and laminated together to achieve the full height needed to enclose the internal electronics. The finished case takes up a little less real estate than the original, however it is slightly taller.

You may recognize the screen as an old PSOne unit. The screen was taken part and housed in it’s own wooden enclosure which is hinged to the main case. The video is supplied to the screen by a composite output from the Saturn. There is no unique CD lid either, the screen functions as one when it is folded down. For sound there are a couple built in powered speakers that tap into the stock audio output.

To ad a little pizzazz, [c_mon] routed in a groove in the top to accept some EL wire. There are also some cool engravings in the wooden case, including the Saturn Automobile Manufacturer logo on the top of the screen lid…. whoops!

CNC'ed Wooden Case for Sega Saturn

 

Repurposed Laptop Batteries With A Twist

Arduino with lithium ion battery

Lithium ion batteries are becoming more and more common these days, but some of the larger capacity batteries can still carry a pretty hefty price tag. After finding Acer’s motherboard schematics online and doing a little reverse-engineering, [Tiziano] has found a way to reuse batteries from his dead laptop, not only saving the batteries from the landfill but also cutting costs on future projects.

These types of batteries have been used for many things in the past, but what makes this project different is that [Tiziano] is able to monitor the status of the batteries and charge them using I2C with an Arduino and a separate power supply, freeing the batteries from the bonds of the now-useless laptop.

With this level of communication between the microcontroller and the battery pack, there is little chance of the batteries catching on fire when they’re used in another project. Since the Arduino can also monitor the current amount of charge in the batteries, there is also a reduced risk that they will be damaged from under- or over-charging.

This wasn’t just as simple as hooking up the positive and negative leads of a power supply to the battery. [Tiziano] also had to model the internal resistance of the motherboard that the battery expects to see, and get the supply voltage just right so the battery’s safety protocols wouldn’t kick in to prevent them from charging. After a few other hurdles were jumped, [Tiziano] now has a large capacity lithium ion battery at his disposal for any future projects.

A view inside the Novena Open Hardware laptop

Bunnie Talks To Us About Novena Open Hardware Laptop

[youtube=https://www.youtube.com/watch?v=G9mjDt-4XIM&w=580]

 

We made a point to stop by the Freescale booth at Maker Faire where [Bunnie Huang] was showing off the Novena laptop. His past accolades (Wikipedia page) and the rabid success of the crowd funding round — which nearly tripled its goal — meant we had to make multiple attempts to speak with him. But the third time’s a charm and it was worth the wait!

Several things struck me about seeing the hardware in person. First off, I like that there’s a little bit of room inside but the case is still reasonably small. This really is a laptop aimed at hardware hacking; I would anticipate that the majority of backers intend to roll their own hardware for it. Second, [Bunnie] showed off several expansion boards as examples which use a standard 80-pin header to get at the onboard components. The example of a man-in-the-middle attack for the flash chip on a thumb drive was extremely tasty. But it was also interesting to hear about an SDR board which will ship to original backers since the campaign made its stretch goals.

If you don’t know much about this project, you can get some background from our post when the crowd funding went live. Open design info is available from the Novena page.

Drilling Into A Laptop: Extreme Hinge Repair

final-2

What is it with laptop companies spending millions on design and aesthetics… and then using a cheap hinge design that is almost guaranteed to break? After [Peter Zotov] spent hours trying to find a replacement online, he decided to take matters into his own hands with this slightly unorthodox hinge repair.

The problems lies in the design of the hinge mounting to the lid. First, they’re using a non-standard screw sizes, slightly larger than an M2. Second, it’s threaded into cast aluminum — and to make matters worse, it doesn’t even look like there is sufficient thread engagement! A good rule of thumb is about 2 times thread diameter for aluminum — 1-1.5 times for steel. And it’s not just ASUS doing this, we’ve seen numerous laptops of different brands where the hinge goes after a year or two — what happened to cyclic stress tests?

Anyway, [Peter] decided to drill out the existing threads to allow for larger bolts. He threw his precious laptop up onto his CNC mill (a drill press would do just fine), and popped larger holes straight through the lid. This allowed him to put three standard M2 screws in place with a nut and washer. We admit it’s not the most elegant solution, but it’s saved him from getting a new laptop just because of planned corporate obsolescence.