Raspi Mini Laser Engraver

November 23, 2013 by Marsh 9 Comments

If you’ve got a lot of spare parts lying around, you may be able to cobble together your own laser engraver without too much trouble. We’ve already seen small engraver builds that use an Arduino, but [Jeremy] tipped us off to [Xiang Zhai’s] version, which provides an in-depth guide to building one with a Raspberry Pi.

[Xiang] began by opening up two spare DVD writeable drives, salvaging not only their laser diodes but the stepper motors and their accompanying hardware, as well as a handful of small magnets near each diode. To assemble the laser, he sourced an inexpensive laser diode module from eBay and used a vise to push the diode into the head of the housing. With the laser snugly in place and the appropriate connecting wires soldered on, [Xiang] whipped up a laser driver circuit, which the Raspi will later control. [Xiang] worked out the stepper motors’ configuration by following [Groover’s] engraver build-(we featured it a few years back)-attaching the plate that holds the material to be engraved onto one axis and the laser assembly to the other.

Check out [Xiang’s] project blog for details explaining the h-bridge circuits as well as the Python code for the Raspi. As always, if you’re attempting any build involving a laser, please use all necessary precautions! And if you need more information on using DVD burners for their diodes, check out this hack from earlier in the summer

Real-Life Raspi-Controlled Redstone Lamp

November 16, 2013 by Marsh 2 Comments

redstone-lamp

Minecraft fanatics keep finding impressive ways to bring 8-bit components into the real world, and [Chris Tompson’s] Redstone Lamp Replica is no exception. [Chris] wanted to extend his connection to the game world by not only replicating this block, but also by controlling its light-up effect when an in-game cube is lit.

The lamp is a product of the gang at Hive76, who worked together to develop a quick prototype using the Minecraft Python client pyCraft, an Arduino, a transistor and a temporary papercraft lamp mockup. Hive76 member [Kyle] pitched in to write the plugin for pyCraft, which listens for an on/off message and sets one of the RasPi’s GPIO pins accordingly. The hardware for the actual lamp was designed to smooth out the 8-bit quality into something a bit more precise. The result are laser-cut pieces of MDF with a zebra wood veneer laminated on top. The interior was finished off with amber cathedral glass and then the cube’s sides were glued together. The RasPi, PCB and LEDs fit inside, all snugly affixed together.

Swing over to the Hive76 project page for more details and links to the plugin, and see the video demonstration below. For another Minecraft-inspired real-life project, check out [Bill’s] take on the BatBox.

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Constructable: Interactive Laser Cutting

November 9, 2013 by James Hobson 7 Comments

constructable-interactive-lasercutting

Do you miss the old days of making things by hand, without the aid of a computer? Do you remember actually drafting drawings by hand? Well, the folks over at the Human-Computer Interaction group from the Hasso Plattner Institute have come up with a rather novel idea, combining manual input via laser pointers, to cut designs with a laser cutter. Sound familiar? A few days ago we shared another cool project on Laser Origami from the same people.

So what exactly is it? It’s an interactive drafting table which can produce very precise physical outputs from a rather imprecise input method. By using specific laser pointers, the user can instruct the laser cutter to cut, trace, or etch designs into the workpiece. A camera picks up the laser pointer and then the software cleans it up, by straightening lines, connecting the dots, etc. While only so much can be determined by the included video, it’s pretty impressive to see what the software comes up with while cutting the design… We can’t really imagine the programming behind it!

Between this and PACCAM: Interactive 2D Part Packing, it looks like laser cutting is going to get a whole lot more user friendly! Stick around after the break to see it in action, the results are quite impressive!

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Freeside’s Infinity Portal

November 8, 2013 by Marsh 11 Comments

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If infinity mirrors aren’t cool enough, the 10-foot-tall infinity portal should blow you away. Strictly speaking, the mirror itself is only 7’x4′, but you’ll still find yourself engulfed in the archway. The portal began as a simple prototype that we covered earlier this summer, which was just a frame of 2×4’s, some acrylic and LED strips. It works by putting lights between a two-way mirror and another mirror, reflecting most light internally and creating the illusion of depth.

The giant archway also began as a small-scale prototype, its shape and engravings carved out by a laser cutter. Once they were satisfied with its design, it was time to scale things up. The full-sized portal needed a a tremendous amount of stability, so the guys at Freeside built the base from wooden palettes. They needed the portal to travel to a few different venues, so the rest of the frame breaks down into components, including a removable wooden frame from which the acrylic hangs. A Teensy 3.0 runs all the WS2812 LED strips, which were chosen because each of their LEDs is individually addressable.

Check out the video below for an extremely detailed build log, which should give you a better idea of how massive and impressive this portal really is!

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Laser Origami!

November 7, 2013 by James Hobson 39 Comments

One of our tipsters just sent us a link to some fascinating videos on a new style of rapid prototyping — Laser Origami!

The concept is fairly simple, but beautifully executed in the included videos. A regular laser cutter is used to cut outlines of objects in clear lexan, then, by unfocusing the laser it slowly melts the bend lines, causing the lexan to fold and then solidify into a solid joint. It becomes even more interesting when they add in a servo motor to rotate the workpiece, allowing for bends of angles other than 90 degrees!

Depending on the part you are designing, this method of rapid prototyping far exceeds the speeds of a traditional 3D printer. The part shown in the included image could be printed in about 4 hours, or using the laser, cut and folded in 4 minutes flat!

Stick around after the break to see this awesome demonstration of the technology!

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Impressive Laser Harp

October 30, 2013 by James Hobson 15 Comments

laser harp

We stumbled onto this impressive laser harp setup after browsing random YouTube videos late at night. Besides making an awesome laser harp, [Eric] can even play it too!

If you’ve never seen one of these before you’re in for a treat! A laser harp is a digital instrument that requires a synthesizer to create music. There are two main varieties, framed and open. The framed type use light sensors at the end of the beams to create the digital signal to be converted to the various tones. The open kind is a lot more complex, but much cooler — it relies on the laser light being reflected back from the player’s hand to create the signal. This allows for varying tones depending on the distance to the sensor.

Stick around after the break to see it in action as [Eric] breaks it down, laser style.

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Microslice: The Tiny Arduino Laser Cutter

October 27, 2013 by Marsh 37 Comments

[SilverJimmy] already had a full-sized 50 watt laser cutter, but he decided to try his hand at putting together something smaller and microcontroller-driven. The result is this adorable little engraver: the MicroSlice.

To keep the design simple, [SilverJimmy] opted for a fixed cutting table, which meant moving the cutting head and the X-Axis as a unit along the Y-Axis. The solution was to take inspiration from gantry cranes. He snagged a couple of stepper motors with threaded shafts, designed the parts in Inkscape, then fired up his full-size cutter to carve out the pieces. An Arduino Uno and the relays for the laser and fans sit on the MicroSlice’s bottom platform, and two EasyDriver motor controllers sit above them on the next layer.

Swing by the Instructables for more details including the source code, and to see a video of the engraver below. [SilverJimmy] sourced his laser from eBay, but check out the engraver from earlier this year that used a DVD diode.

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