A diagram showing an LED on the left, a lever-style plumbing valve in the center, and an Arduino Uno on the right.

Plumbing Valves As Heavy Duty Analog Inputs

October 24, 2022 by Navarre Bartz 36 Comments

Input devices that can handle rough and tumble environments aren’t nearly as varied as their more fragile siblings. [Alastair Aitchison] has devised a brilliant way of detecting inputs from plumbing valves that opens up another option. (YouTube) [via Arduino Blog]

While [Aitchison] could’ve run the plumbing valves with water inside and detected flow, he decided the more elegant solution would be to use photosensors and an LED to simplify the system. This avoids the added cost of a pump and flow sensors as well as the questionable proposition of mixing electronics and water. By analyzing the change in light intensity as the valve closes or opens, you can take input for a range of values or set a threshold for an on/off condition.

[Aitchison] designed these for an escape room, but we can see them being great for museums, amusement parks, or even for (train) simulators. He says one of the main reasons he picked plumbing valves was for their aesthetics. Industrial switches and arcade buttons have their place, but certainly aren’t the best fit in some situations, especially if you’re going for a period feel. Plus, since the sensor itself doesn’t have any moving parts, these analog inputs will be easy to repair should anything happen to the valve itself.

If you’re looking for more unusual inputs, check out the winners of our Odd Inputs and Peculiar Peripherals contest or this typewriter that runs Linux.

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Trying To Build The World’s Fastest Roomba

October 22, 2022 by Lewin Day 7 Comments

A lot of people complain that Roombas are unreliable, poor at their job, or just plain annoying. Few people complain they’re not fast enough in a straight line. Regardless, [electrosync] set about building the world’s fastest Roomba for his own personal satisfaction.

For this challenge, [electrosync] set his own rules. The build must look like a Roomba, use two drive wheels, and one motor per wheel. It also has to maintain its vacuum functionality. After stripping down a used Roomba, he set about carving out space in the chassis for upgraded hardware. Brushed DC 775 motors were selected for the drivetrain, and these run through a 3:1 planetary reduction gearbox. 3D-printed mounts were then used to install the new motors in the existing chassis. New 3D-printed wheels completed the drivetrain. The original Ni-MH cells were replaced with a pair of 3-cell lithium polymer batteries for more power.

Measured with a Bluetooth GPS device, the upgraded Roomba achieved an impressive 36 km/h (22 MPH). With new wheel designs clad in urethane rubber and an improved anti-wheelie device, it hit a mighty 49 km/h (30 MPH). Adding 4-cell batteries pushed things further to 57 km/h (35 MPH), but the Roomba became difficult to control.

The gauntlet has been thrown down. Do you think you can build a faster Roomba? Time to get hacking! Video after the break.

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Forearm Muscle Contraction Sensor Is Useful Component For Open Source Prosthetics

October 20, 2022 by Lewin Day 2 Comments

Being able to actuate parts of a prosthetic limb can make it much more useful. To help in this goal for partial arm or hand amputees, [TURFPTAx] has developed a sensor for detecting forearm muscle contractions.

The sensor itself is cost-effective and simple to build.

The build is part of the Open Prosthetics project, which aims to offer open designs for various types of prosthetic devices. It apes common commercial designs using a simple electromechanical system.

The build relies on magnets mounted on twelve pistons that move when the muscles contract under the skin. The pistons are sprung to allow them to follow the expansion and contractions of the muscles, and the motion of the magnets is detected by hall effect sensors. The system is bulkier than some other solutions, but has the benefit of clean output and the ability to detect the movement of several distinct muscle groups. The data is all collected by an ESP32 which is then sent wirelessly to a computer for measurement, with [TURFPTAx] using the PyGame library to plot the sensor data.

[TURFPTAx] notes that the output of the sensors would be perfect to input into a machine learning system. Video after the break.

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UV Monitoring Budgie Keeps An Eye On Exposure Levels

October 19, 2022 by Lewin Day 2 Comments

UV rays are great at helping us generate vitamin D, but they can also be harmful, causing sunburn and even melanoma. To help kids keep track of the UV index in his local area, [Jude Pullen] created the UV Budgie.

The build is based around an Arduino Nano 33 IoT board, which queries the Met Office’s API to determine the UV level in the area. The relevant data is then displayed on a small e-ink display, with cute little sun characters telling you about the prevailing conditions. It also announces the current risk level with recorded voice samples, advising on whether precautions should be taken, such as using sunscreen or sheltering inside for the worst days. Plus, there’s a bird that flaps its wings to announce an update, actuated by a small servo in the base.

It’s a fun build that should help [Jude] and his family remain sun safe in the summer. [Jude] notes the build could also be reprogrammed to share other warnings, too. APIs to query local air quality or radiation levels are just some of the ideas that come to mind. Video after the break.

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Whip Up Some Homemade Artisanal Flux

October 18, 2022 by Al Williams 32 Comments

You don’t think much about the power company until you flip the lights on and they don’t come on. The same can be said of soldering flux. You don’t think much about it, usually, until you try soldering without it. Flux has a cleaning action on metal surfaces that allows for a proper solder joint. The problem is, do you have any idea what’s in the flux you are using? We don’t either. [Catsndogs] has a recipe to make your own flux and then you’ll know.

At the heart of rosin flux is basically tree sap. If you live near pine trees, you can source it naturally. If not, you can find it at music instrument stores. Stringed instruments use rosin, so it is readily available. If you do source it yourself, [Catsndogs] reports that it doesn’t matter if it is old or clean. You do want to pick out as much tree bark and dead ants as you can, though. You essentially dissolve it in alcohol (at least 80% isopropyl or ethanol). Then filter it through filter paper or a coffee filter.

You can adjust the viscosity by allowing the alcohol to evaporate to make the mixture thicker or by adding more alcohol to make it thinner. Thicker flux is good for tacking down SMD parts. As you might expect, this isn’t “no clean” flux. Also, the flux is very flammable, so be careful.

This isn’t the first time we’ve heard of this recipe. Or even the second time. But it is a good reminder that you can make your own free of whatever wacky chemicals are in the commercial preparations.

Automatic Flag Waver Lets You Show Your Loyalty Without Getting Tired

October 16, 2022 by Robin Kearey 31 Comments

A flag is a great tool to show your loyalty to a country, a sports team or even a philosophical movement. But there’s not so much you can actually do with a flag: you can either hang it somewhere, or wave it around to attact others to your cause. [Mellow] found that waving quickly becomes tiresome, and decided to design a machine that automates this task for him.

Now there’s a bit more involved in designing a proper flag-waver than simply moving the flag back and forth. Ideally, the fabric should flow smoothly from side to side and show both sides equally, in the same way a human would do when waving a big flag around. After a bit of research [Mellow] decided on a design that generates a rather complex motion using just a single servo: the mast is tilted from left to right, while gravity ensures the flag rotates around its axis. It’s probably best demonstrated visually, as [Mellow] does in the video embedded below.

The flag-waving mechanism is designed in Fusion 360 and 3D printed using white filament. Inside a little square box is a Wemos D1 Mini, powered by a lithium battery scavenged from a vape pen, as well as a battery management system and a power switch. The servo sits on top of the box and holds the flag in a little socket that allows the mast to rotate freely. [Mellow] also went one step further and built a two-flag waver, which still uses only one servo but creates two opposite motions through a set of spur gears. Both waver types bring a lively atmosphere to their surroundings, and we can actually imagine them being useful in places like sports bars.

Automatic flag-wavers are still rare devices, and as far as we can tell this is only the second one we’ve seen, after this hat-mounted example. That is, if you don’t count the automatic “flag” on this mailbox.

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Enjoy The Beauty Of Corona Discharge With This Kirlian Photography Setup

October 12, 2022 by Dan Maloney 12 Comments

In our age of pervasive digital media, “pics or it didn’t happen” is a common enough cry that most of us will gladly snap a picture of pretty near anything to post online. So if you’re going to take a picture, it may as well be as stunning as these corona discharge photographs made with a homebrew Kirlian photography rig.

We know, Kirlian photography has a whole “woo-woo” vibe to it, associated as it has been with paranormal investigations and the like. But [Hyperspace Pirate] isn’t flogging any of that; in fact, he seems way more interested in the electronics of the setup than anything else. The idea with Kirlian photography is basically to capacitively couple a high-voltage charge across a dielectric, which induces an electrostatic discharge to a grounded object. The result is a beautiful purple discharge, thanks to atmospheric nitrogen, that outlines the object being photographed.

[Pirate]’s first attempt at a Kirlian rig used acrylic as a dielectric, which proved to be susceptible to melting. We found this surprising since we’ve seen [Jay Bowles] successfully use acrylic for his Kirlian setup. Version 2 used glass as a dielectric — right up until he tried to drill a fill port into the glass. (Important safety tip: don’t try to drill holes in tempered glass.) Version 3 used regular glass and a 3D-printed frame to make the Kirlian chamber; filled with saltwater and charged up with a homebrew Tesla coil, the corona discharge proved enough to char fingertips and ignite paper. It also gave some beautiful results, which can be seen starting at around the 7:40 mark in the video below.

We loved the photos, of course, but also appreciated the insights into the effects of inductance on the performance of this setup. And that first homebrew flyback transformer [Hyperspace Pirate] built was pretty cool, too.

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