Powering A Cavity Magnetron, From A Battery

December 4, 2023 by Jenny List 47 Comments

While vacuum electronic devices have largely been superseded over much of consumer electronics, there’s one place where they can still be found for now. The cavity magnetron is a power RF oscillator device in which electrons are induced to move in a circular path through a tuned cavity, inducing a high-power RF field, and it lies at the heart of a domestic microwave oven. They usually need a high-voltage mains transformer and a rectifier to work, but [Hyperspace Pirate] has managed to make a solid-state power supply to power one from a 12 volt battery. Better still, he’s put the resulting combo in a Care Bears lunchbox. Take a look at the video below the break.

The video starts with a potted history of the magnetron before looking at the circuit of a typical oven, which uses a single diode and a capacitor in a simple voltage multiplier. The capacitor value is adjusted to lower the power output, and a pretty thorough job is done of characterising the circuit.

The low-voltage supply starts with an XVS inverter to make the high voltage via another multiplier, but the interesting part comes with the magnetron’s heater. It’s designed for 50 or 60Hz household electricity, but there it’s receiving 40 kHz and has an appreciable impedance. The addition of a capacitor soon restores it to a reasonable performance.

In case you noticed that the ZVS converter might be improved upon, take a look at a flyback converter. Meanwhile, we should probably echo the safety message in the video that playing with magnetrons and their associated transformers can be a nasty way to die. Please take care out there!

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Pico-WSPR-tx Does It In Software

December 3, 2023 by Elliot Williams 38 Comments

What do you need to make a radio transmitter? There are builds that work with just a couple of transistors. But how about a GPS-disciplined small signal beacon? You can actually get the job done for less than the cost of a fancy hamburger, thanks to [RPiks]’s pico-WSPR-tx and the Weak Signal Propagation Reporter Network (WSPR).

WSPR is a digital protocol where a beacon encodes its callsign, location, and transmitting power, and then sends it out to a network of receiving stations worldwide. The idea is to use the data coming from the beacons to determine whether radio propagation conditions are good or not; if you hear a quiet signal from afar, they’re good in that direction. [RPiks]’s beacon design simply includes a Raspberry Pi Pico and a GPS receiver. Everything else is software.

Of course, this means that it’s using the Pico’s GPIO pins for transmission. Maybe you want to add some filtering to take off the rough square-wave edges, and/or maybe you want to boost the power a little bit with an external amplifier. If so, check out our own $50 Ham column’s advice on the topic. But you don’t need to. Just a Pico and a GPS should get you working, if you want to test the WSPR waters.

Mystery Signal! Are You Ready For Your Mystery Signal?

November 24, 2023 by Al Williams 2 Comments

Like many people [Dan Greenall] spent a lot of time in the 1970s listening to shortwave radio. While you often think of that as a hobby involving listening to broadcast stations, some people like to listen to other communications such as airliners, ships, military, and even spy stations. These days, if you hear a strange signal you are probably only one internet search away from identifying what it is. But back then, you had to depend on word-of-mouth or magazines to figure things like that out. [Dan] found a recording of a mysterious military-like signal he made in 1971 on 14.85 MHz. He decided that maybe now, all these years later, he could finally identify it.

The operator in the recording is counting and mentions “Midway Island,” famous for a World War II battle and part of the Leeward Islands in the Pacific. Thanks to the internet and the law of six degrees of separation, [Dan] found [Chuck Kinzer] who was a Midway Navy vet.

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Life Imitates ART (ART-13, That Is)

November 23, 2023 by Al Williams 4 Comments

[Mr. Carlson] has been restoring vintage military radios, and as part of his quest, he received an ART-13 transmitter. Before he opened the shipping box, he turned on the camera, and we get to watch from the very start in the video below. These transmitters were originally made by Collins for the Navy with an Army Air Corps variant made by Stewart-Warner. Even the Russians made a copy, presumably by studying salvaged units from crashed B-29s.

The transmitter puts out 100 watts at frequencies up to 18.1 MHz. The tubes needed a plate supply, and so, like many radios of the era, this one used a dynamotor. Think of it as a motor running at one voltage and turning a generator that produces a (usually) higher voltage. If you ever used a radio with one, you know you didn’t need an “on the air” sign — the whine of the thing spinning would let everyone know you had the key or microphone button pushed down. It’s an interesting piece of bygone tech that we’ve looked into previously.

The transmitter wasn’t in perfect shape, but we’ve seen worse. When the lid comes off, you can practically smell the old radio odor. There are tubes, coils, and even a vacuum relay, presumably for transmit/receive switching of the antenna. [Carlson] also tears open the dynamotor which is something you don’t see every day.

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A Brand-New Antique Radio

November 22, 2023 by Kristina Panos 17 Comments

This beautiful little radio may look like an art deco relic from a hundred years ago, but it is actually from 2023. When [Craig Lindley] first saw this design on these very pages a few years ago, he just had to build one eventually. Turns out, all he had to do wait until he bought a laser cutter.

Built with hardware on hand, this radio runs on an ESP32 WROOM and uses an Adafruit VS1053 CODEC breakout. Song information is displayed on an SPI LCD display, and output comes via a 1/8″ jack. It can play songs streamed from Internet radio stations, [Craig]’s website, or directly from an SD card.

The lovely cabinet is made from 1/8″ Baltic birch, with a living hinge for a roof and sides. The amber shellac goes a long way toward establishing the antique aesthetic.

Not content with this cute radio, [Craig] went ahead and built a speaker system to go with it out of a pair of small, external laptop speakers. [Craig] says this project had a lot of ups and downs, but we are quite happy to see it come to fruition.

Do you have an antique radio you’d like to restore? Be sure to check out our guide.

DIY Loading Coil Shortens Antenna Lengths

November 20, 2023 by Bryan Cockfield 24 Comments

A newly licensed amateur radio operator’s first foray into radios is likely to be a VHF or UHF radio with a manageable antenna designed for the high frequencies in these radio bands. But these radios aren’t meant for communicating more than a double-digit number of kilometers or miles. The radios meant for long-distance communication use antennas that are anything but manageable, as dipole antennas for the lowest commonly used frequencies can often be on the order of 50 meters in length. There are some tricks to getting antenna size down like folding the dipole in all manner of ways, but the real cheat code for reducing antenna size is to build a loading coil instead.

As [VA5MUD] demonstrates, a loading coil is simply an inductor that is placed somewhere along the length of the antenna which makes a shorter antenna behave as a longer antenna. In general, though, the inductor needs to be robust enough to handle the power outputs from the radio. There are plenty of commercial offerings but since an inductor is not much more than a coil of wire, it’s entirely within the realm of possibility to build them on your own. [VA5MUD]’s design uses a piece of PVC with some plastic spacers to wind some thick wire around, and then a customized end cap with screw terminals attached to affix the antenna and feedline to. Of course you’ll need to do a bit of math to figure out exactly how many turns of wire will be best for your specific situation, but beyond that it’s fairly straightforward.

It’s worth noting that the coil doesn’t have to be attached between the feedline and the antenna. It can be placed anywhere along the antenna, with the best performance typically being at the end of the antenna. Of course this is often impractical, so a center-loaded coil is generally used as a compromise. Coils like these are not too hard to wind by hand, but for smaller, lower-current projects it might be good to pick up a machine to help wind the coils instead.

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A Canned Ham Ham Antenna

November 16, 2023 by Dan Maloney 29 Comments

If you’d have asked us for odds on whether you could successfully turn a canned ham into an amateur radio antenna, we’d have declined the offer. Now, having seen [Ben Eadie (VE6SFX)]’s “hamtenna” project, we’d look at just about any “Will it antenna?” project with a lot less skepticism than before.

To be painfully and somewhat unnecessarily clear about [Ben]’s antenna, the meat-like product itself is not in the BOM for this build, although he did use it as sustenance. Rather, it was the emptied and cleaned metal can that was the chief component of the build, along with a few 3D printed standoffs and the usual feedline and connectors. This is a slot antenna, a design [Ben] recently experimented with by applying copper foil tape to his car’s sunroof. This time around, the slot was formed by separating the top and bottom of the can using the standoffs and electrically connecting them with a strip of copper tape.

Connected to a stub of coax and a BNC connector, a quick scan with a NanoVNA showed a fantastic 1.26:1 SWR in the center of the 70-cm ham band, and a nearly flat response all the way across the band. Results may vary depending on the size of canned ham you sacrifice for this project; [Ben]’s can measured just about 35 cm around, a happy half-wavelength coincidence. And it actually worked in field tests — he was able to hit a local repeater and got good signal reports. All that and a sandwich? Not too shabby.

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